Commercially pure iron, S45C, Fe–Cr, Fe–Si and Fe–C alloys were dipped into molten aluminium (99.8%) mostly at 1073 K and rotated at various speeds for various times. Then an alloy layer formed on each alloy was examined, and the dissolution process of these alloys was studied. The thickness of the alloy layers became thinner with increasing rotating speed. With regard to the composition of the alloy layers, Fe
2Al
5 occupied the major portion in the same manner as under the static condition. The shape of the alloy layers formed on commercially pure iron, Fe–Cr and Fe–Si alloys changed from tongue-like to band-like, as the rotating speed increased. For Fe–C alloy, the alloy layer is band-like at every rotating speed.
The dissolution rate of each alloy layer increased, as the rotating speed increased. As under the static condition, the dissolution resistance against molten aluminium is the highest in Fe–C alloy and the lowest in Fe–Si alloy. The dissolution process of commercially pure iron, S45C, Fe–Cr and Fe–Si alloys is controlled by the diffusion of Fe in molten aluminium. Moreover, in commercially pure iron, Fe–Cr and Fe–Si alloys, the dissolution is accelerated by natural convection and flaking of the alloy layer at lower rotating speed, while, at higher rotating speed, it is accelerated by flaking of the alloy layer and mechanical erosion due to molten aluminium or by turblent flow near the rugged surface of alloys. The dissolution of Fe–C alloy, however, was controlled by the chemical reaction or mass transfer in the alloy layer and the diffusion of Fe in molten aluminium.
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