This paper proposes a new torque-sensorless torque control method for permanent-magnet synchronous motors (PMSMs). The proposed method can almost perfectly compensate the 6th harmonic torque ripple that is caused by the nonsinusoidal distributions of the back EMF and rotor magnetic flux of PMSMs. The torque control system is, in principle, constructed on the basis of the vector control, but has two new dedicated speed-varying devices—a harmonic torque observer and current controller. The speed-varying harmonic torque observer can estimate the harmonic component over a wide speed range, even in the case where the produced torque is constant, and generate a suitable compensating signal. The speed-varying current controller shows stable control performance over a wide speed range, it can fully track the compensated current command containing the dc and 6th harmonic components. The effectiveness of the proposed method is examined and verified through extensive numerical experiments.
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