日本機械学会論文集
Online ISSN : 2187-9761
ISSN-L : 2187-9761
材料力学,機械材料,材料加工
超音波ショットピーニングによる水車ランナベーン溶接補修部の疲労強度の向上
林 義一郎半田 充菅田 淳
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ジャーナル フリー

2015 年 81 巻 821 号 p. 14-00199

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In hydraulic pumped storage turbine runners, accidents due to cyclic loading often occur, that caused by residual stress at time of welding repair of a cavitation eroded part. In this study, for the aim of more fatigue property improvement of the welding materials JIS YS410,YS309, and bending fatigue tests were carried out , clarify fatigue properties and fracture mechanism of welding materials applied Ultrasonic Shot Peening (USP) treatment. The test result are summarized as follows: (1)The S-N curves of material YS410 used in this study have wide scatter since fatigue crack initiation is welding defect of mostly blowhole, on the other hand material YS309 have narrow scatter. (2)The bending fatigue limit at 107 cycles with ultrasonic shot peening materials improved by 10%(YS410),25%(YS309) in comparison with untreated material. The fatigue life of USP treated welding materials has longer 10 times than un USP treatment material. The high stress amplitude below bending fatigue limit at 107 cycles even if that repeats , he compression residual stress does not release. (3) It is possible to evaluate the fatigue life of welding materials by using the defect size √area and the initial stress intensity factor range calculated by defect size. The value of the threshold stress intensity factor range ΔKi obtained in this study were 3.06 MPa·m1/2, and ΔKi+R considering the compressive residual stress can suppress fatigue crack growth because it is less than ΔKi.

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