ISIJ International
Online ISSN : 1347-5460
Print ISSN : 0915-1559
ISSN-L : 0915-1559
Regular Article
Interpretation on Iron Ore Granulation Process Based on Particle-size Analysis
Xiaobo HuangXuewei Lv Zhengliang Xue
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2016 Volume 56 Issue 11 Pages 1964-1972

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Abstract

The adopted conventional granulation and proposed pre-wetting granulation for six sinter mixtures were reinvestigated and interpreted from the perspective of particle size analysis. To research the experimental data from the two processes, two mass fractal models were adopted and further discussed in the characterization of particle size distribution for these sinter mixtures. It was found that: (1) Compared to conventional granulation, the pre-wetting granulation can significantly change the particle size distributions of the sinter mixtures before and after granulation. (2) A fractal characteristic for the particle sizes of the sinter mixtures was observed in the two granulation processes. The particle size distributions of the mixtures can be simulated by the proposed fractal models. (3) Using such fractal model as a bridge, the granule sizes can be predicted by moisture content and fractal parameters of the researched sinter mixture. However, due to the preferential growth of pre-wetted particles, the predictive models on particle sizes built in conventional granulation did not work well in pre-wetting granulation. (4) A prediction model on green bed permeability was developed with fractal parameters of the granules. With these findings, this work can be meaningful for ore-blending optimization and granulation enhancement.

Effect of moisture content on Df(granules) in conventional granulation. Fullsize Image
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© 2016 by The Iron and Steel Institute of Japan
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