2021 Volume 61 Issue 2 Pages 546-555
Md30 is defined as the temperature at which 50 vol.% of α’-martensite is formed at a true tensile strain of 0.3 in metastable austenitic steels. The effect of C concentration on Md30 is known to be identical to that of N, as shown by Nohara’s equation. However, we found that Md30 of C-added steel is lower than that of N-added steel, which indicates that the effect of C concentration on the mechanical stability of austenite is more significant than that of N. In addition, the relationship between Md30 and C and N concentration is not linear. The effect of C and N concentration on Md30 is higher at lower C and N concentration (<0.1%). As this effect was not considered in the previous study, the austenite-stabilizing effects of these elements were underestimated. Therefore, in this study, new equations were proposed to accurately estimate Md30 of an Fe–Cr–Ni alloy system. The modified Md30 equation is shown below:
Metastable austenitic stainless steels, represented by Fe-18%Cr-8%Ni alloys, undergo phase transformation from austenite to α’-martensite during cold processing (deformation-induced α’-martensitic transformation). Deformation-induced α’-martensite helps strengthen austenitic steels, and also helps enhance elongation and formability owing to the transformation-induced plasticity (TRIP) effect.1,2) However, it can cause negative effects such as hydrogen embrittlement and disturbance of magnetic fields. Therefore, controlling the deformation-induced α’-martensitic transformation behavior is essential for the production and application of metastable austenitic steels. Chemical composition is the most important factor affecting the stability of the austenite phase. C and N, which are interstitial elements, are known to exhibit remarkable stabilizing and strengthening effects in austenite.3,4,5,6,7,8,9)
The quantitative relationship between the stability of austenite against deformation (mechanical stability) and chemical composition is often evaluated using Md30. The relationship between Md30 and the alloying elements was first proposed by Angel,3) as shown below:
(1) |
(2) |
In this study, we measured Md30 in the metastable austenitic 18%Cr-8%Ni steels supplemented with up to 0.2% C and N separately in order to assess the individual effects of C and N on Md30. Thereafter, we proposed a modified Md30 equation to accurately predict Md30 in metastable austenitic stainless steels.
A metastable austenitic stainless steel (Fe-18%Cr-8%Ni) was used as the base steel in this study. To the base steel, 0.021%, 0.051%, 0.100%, and 0.199%C and 0.015%, 0.030%, 0.063%, 0.100%, and 0.196% N were added separately. The chemical compositions (mass%) of the steels are listed in Table 1. This table also presents the atomic fractions of C and N. The atomic fraction of C is approximately 1.16 times higher than that of N while the mass fraction of C and N is the same. With the abovementioned chemical compositions, ingots of 17 kg were produced by vacuum melting. The ingots were hot-rolled to a 4.5 mm thicknesses at 1423 K. The resultant steel plates were cold-rolled to achieve a 60% reduction in thickness and were solution-treated at 1273–1473 K for 1.8 × 103 s. Then, the samples were water-cooled to obtain the initial austenitic structure with an average grain size of approximately 40 μm.
C | Si | Mn | P | S | Cr | Ni | N | Fe | ||
---|---|---|---|---|---|---|---|---|---|---|
Base steel | 0.002 | 0.48 | 0.98 | 0.035 | 0.002 | 18.07 | 8.21 | 0.001 | bal. | 383 |
0.02C steel | 0.021 (0.096 at%) | 0.47 | 1.02 | 0.034 | 0.002 | 18.21 | 8.20 | 0.002 | bal. | 333 |
0.05C steel | 0.051 (0.233 at%) | 0.48 | 1.02 | 0.033 | 0.002 | 18.24 | 8.13 | 0.002 | bal. | 310 |
0.1C steel | 0.100 (0.457 at%) | 0.49 | 0.98 | 0.034 | 0.002 | 18.26 | 8.19 | 0.006 | bal. | 278 |
0.2C steel | 0.199 (0.905 at%) | 0.47 | 0.98 | 0.034 | 0.002 | 18.27 | 8.18 | 0.006 | bal. | 230 |
0.015N steel | 0.001 | 0.49 | 1.00 | 0.030 | 0.002 | 18.21 | 8.23 | 0.015 (0.059 at%) | bal. | 358 |
0.03N steel | 0.001 | 0.49 | 1.01 | 0.031 | 0.002 | 18.28 | 8.22 | 0.030 (0.118 at%) | bal. | 343 |
0.06N steel | 0.001 | 0.47 | 1.00 | 0.029 | 0.002 | 18.30 | 8.15 | 0.063 (0.247 at%) | bal. | 313 |
0.1N steel | 0.003 | 0.48 | 0.99 | 0.035 | 0.002 | 18.05 | 8.23 | 0.100 (0.392 at%) | bal. | 292 |
0.2N steel | 0.003 | 0.48 | 0.99 | 0.035 | 0.002 | 18.18 | 8.22 | 0.196 (0.766 at%) | bal. | 247 |
Subsequently, tensile testing was conducted at 213–373 K at a strain rate of 5.6 × 10−5 s−1 for the plate specimens with a gauge dimension of 18 × 3 × 1.5 mm3 (length × width × thickness). In some samples, tensile testing was interrupted at several strains. The saturation magnetization of specimens (Is) and that of a reference with the full α’-martensitic structure (Is*) were measured and the volume fractions of α’-martensite (Vα’) in deformed specimens were evaluated as Is/Is*. A base steel, 85% cold-rolled at 77 K, where the microstructure was confirmed by neutron diffraction analysis to be a 99.5% α’-martensitic structure, was used as the reference for obtaining Is*. The microstructures of the specimens were examined by the electron backscatter diffraction (EBSD) analysis using a field emission scanning electron microscope (FE-SEM; SIGMA 500, Zeiss). The data obtained by EBSD were analyzed using software for automatic crystal orientation mapping (OIM analysis, TSL). Crystallographic orientation mapping was taken at step sizes of 200 nm, and the data obtained with a confidence index (CI) value over 0.1 were used for a detailed crystallographic analysis.
The stacking fault energy (SFE) was estimated by thermodynamic calculation, using Eq. (3), as proposed by Olson and Cohen.11)
(3) |
Figure 1 shows nominal stress-strain curves of Base, 0.1C, and 0.1N steels that were tensile-tested at 253 K (a), 293 K (b), and 333 K (c). Adding C and N increases the yield stress at any temperature, and the effect of N is larger than that of C, as shown in previous studies.15,16,17) As for work hardening behavior in Base steel, the work hardening rate varies considerably during deformation at any temperature, which is a characteristic of TRIP steels.1) Since deformation-induced α’-martensitic transformation was enhanced with decreasing temperature, the strain at which the considerable work hardening begins reduced and the tensile strength increased. Additions of C and N suppressed the increase of work hardening, which indicates that deformation-induced α’-martensitic transformation was suppressed. In 0.1C and 0.1N steels, the strength-ductility balance improved significantly. Their uniform elongation increased nearly twice as that of the Base steel as the TRIP effect continued until the last stage of deformation due to the improvement in austenitic stability. In addition, the tensile strength of the 0.1C steel is higher than that of the 0.1N steel at any temperature. Tensile strength of metastable austenitic steels depends on the phase fraction, strength of α’-martensite, and work hardening of the retained austenite. Since the volume fraction of α’-martensite in 0.1N steel was higher than that in 0.1C steel, the high tensile strength in 0.1C steel could be due to either or both of the two remaining factors. Yoshitake et al.15) conducted tensile testing on Fe-18%Cr-12%Ni stable austenitic steels with 0.1%C or N and reported that the work hardening rate of C-added steel is slightly higher than that of N-added steel because the formation of the deformation twin is enhanced in C-added steel. However, the difference in the work hardening rate was not significant. Hence, the tensile strength of both austenitic steels is similar, indicating that the main cause of a higher tensile strength in 0.1C steel could be the higher strength of α’-martensite formed in 0.1C steel. Studies that compared the effects of C and N on the hardness of α’-martensite reported that C has an appropriately 2.5 times hardening effect as compared to that of N.18,19) Therefore, the difference in work hardening rate and tensile strength between 0.1C and 0.1N steels increased at a lower temperature where deformation-induced α’-martensitic transformation is stimulated.
Nominal stress-strain curves of Base, 0.1C, and 0.1N steels tensile-tested at 253 K (a), 293 K (b), and 333 K (c).
Figure 2 shows the changes in the volume fraction of α’-martensite induced by a tensile true strain at 0.3 as a function of testing temperature in C-added (a) and N-added (b) steels. Volume fraction of α’-martensite increased with decreasing testing temperature in all the specimens. Addition of C and N shifted the curves to a lower temperature region, indicating that the mechanical stability of austenite is improved by adding C and N. Temperatures where volume fraction of α’-martensite corresponds to 50 vol.% in each approximate curve are the experimental value of Md30 (
Changes in volume fraction of α’-martensite induced by tensile true strain at 0.3 as a function of testing temperature in C-added (a) and N-added steels (b).
Changes in
Figure 4 shows the changes in the volume fraction of α’-martensite as a function of true strain in each specimen that was tensile-tested at 253 K (a) and (d), 293 K (b) and (e), and 333 K (c) and (f). The tendency of the volume fraction of α’-martensite to increase with deformation is strongly correlated to C and N concentrations. Thus, deformation-induced α’-martensite is markedly suppressed by the additions of C and N. In order to clarify the difference between the effects of C and N, the volume fraction of α’-martensite at various true strains was replotted against C or N concentration, as represented in Figs. 5(a)–5(c). The difference in α’-martensite fraction between C-added and N-added steels for the same strain at temperatures of 253 K (a), 293 K (b), and 333 K (c) is highlighted with the gray bands. Addition of C and N improved the mechanical stability of austenite at all temperatures, and C was found to be more effective in stabilizing austenite as compared to N, as reported in a previous study.10) In addition, the difference between carbon and nitrogen was found to vary with temperature. For example, in the low-C or low-N region with less than 0.05% C or N (the regions with dotted texture in Figs. 5(a)–5(c)), the difference between the α’-martensite fractions between C- and N-added steels was negligible when tested at 253 K. At 293 K, however, the difference slightly increased; the α’-martensite fraction of C-added steels was lower than that of N-added steels by approximately 10 vol.% at a true strain of 0.2. Furthermore, the difference increased at 333 K; the α’-martensite fraction in C-added steels was lower than that in N-added steels by as much as 30 vol.% or more at a true strain of 0.4.
Changes in volume fraction of α’-martensite formed by tensile testing at 253 K (a) and (d), 293 K (b) and (e), and 333 K (c) and (f) as a function of true strain in C-added (a)–(c) and N-added steels (d)–(f).
Changes in volume fraction of deformation-induced α’-martensite formed by tensile testing with different true strains εt at 253 K (a) and (d), 293 K (b) and (e), and 333 K (c) and (f) as a function of C or N concentration (a)–(c) and C equivalent Ceq (d)–(f).
To unify the austenite-stabilizing effects of C and N, Ceq (C equivalent) was defined for each temperature as follows:
(4) |
Relationship between coefficient a in Eq. (4) and temperature.
In this section, difference in the temperature dependence of the austenite-stabilizing effects of C and N has been discussed from the viewpoints of thermodynamics. Figure 7(a) shows the relation between the temperature and chemical free energy change from FCC to BCC (ΔGFCC→BCC) in Base, 0.1C, and 0.1N steels. Chemical driving force for FCC→BCC transformation increased with the increase in the absolute value of ΔGFCC→BCC. This indicates that both C and N additions lowered the chemical driving force for α’-martensitic transformation, while the effect of N was larger than that of C at all temperatures. Moreover, there was negligible difference between the slope of the lines corresponding to the temperature dependence of ΔGFCC→BCC in each specimen. Therefore, the thermodynamic driving force explained neither the higher mechanical stability of austenite in C-added steels nor the increased difference between the C- and N-added steels in the austenite-stabilizing effects at higher temperatures. On the other hand, we investigated the thermal stability of the same specimens in a previous study,20) and found that the thermal stabilization effect of N was larger than that of C, corresponding to the thermodynamic calculations.
Temperature dependence of chemical free energy change from FCC to BCC (ΔGFCC→BCC) (a) and stacking fault energy (b) in Base, 0.1C, and 0.1N steels.
In another previous study,10) we reported that the mechanical stability of metastable austenite at ambient temperature depends on the SFE in 18%Cr-8%Ni-C and N steels. We found that the mechanical stability of austenite in 0.1C steel was higher than that in 0.1N steel, despite its higher chemical driving force for the FCC→BCC transformation. This is because the frequently formed high-angle grain boundaries (derived from ε-martensitic transformation and deformation twinning due to the lower SFE in 0.1C steel) hinder the growth of deformation-induced α’-martensite. Although several researchers have looked at the relationship between SFE and chemical composition, the effects of C and N on SFE have not yet been unified.21,22,23) Also, there are very few studies on the temperature dependence of SFE. Hence, we calculated the dependence of C and N concentration on SFE using Eq. (3), and confirmed that the calculated values were consistent with the deformation microstructure.10) Therefore, the same calculation was done for several temperature values in this study. Figure 7(b) shows the temperature dependence of the SFE of Base, 0.1C, and 0.1N steels. This figure also shows Remy’s classification,24) showing the relationship between SFE and the types of deformation structures formed in high-manganese austenitic steels. It is generally known that an increase in SFE results in the transition of the deformation structure from ε-martensite and deformation twin to the dislocation cell. Addition of C and N increased the SFE, and the effect of N was larger than that of C. The SFE increased with increasing temperature for all the specimens, and the temperature dependence of SFE is almost the same among all the specimens. Figure 8 shows Phase+IQ (Image Quality) maps of 0.1C steel (a)–(c) and 0.1N steel (d)–(f) tensile-tested at 253 K (a) and (d), 293 K (b) and (e), and 333 K (c) and (f). In the Phase maps, austenite, ε-martensite, and α’-martensite are gray, blue, and (red + pink), respectively. The band-like microstructure colored dark gray in the IQ maps might correspond to fine ε-martensite and deformation twin that cannot be detected in the Phase maps. The α’-martensites have been colored based on their morphologies: red indicates a fine band-like or granular α’-martensite which is contiguous to deformation twin and ε-martensite, while pink indicates a blocky and coarse α’-martensite. In 0.1C steel (Figs. 8(a)–8(c)) with a lower SFE, the band-like fine α’-martensitic structure developed at all temperatures. Figure 9(A) shows the Phase map (A-1) and the crystallographic orientation map (A-2) (only the bcc phase) corresponding to the square region (A) in Fig. 8(b). In Figs. 8(a) and 8(b), α’-martensite looks like an elongated band-like or granular morphology. However, ultrafine α’-martensite with different variant exists within ε-martensite with an HCP structure in Fig. 9(A). Such a structure is an evidence for the two step transformation: band-like fine ε-martensite and deformation twin are formed first, followed by deformation-induced α’-martensitic transformation within the band-like microstructures which are the nucleation sites of α’-martensite.10,14,20,25,26) In contrast, in the 0.1N steel (Figs. 8(d)–8(f)) with a higher SFE, not only the band-like fine α’-martensite (red), but also the blocky α’-martensite (pink) was formed in the deformation structure. The Phase map and the crystallographic orientation map, focused on the blocky α’-martensite (square region (B) in Fig. 8(d)), are represented in Fig. 9(B). The fine α’-martensite (Fig. 9(A)) consists of several variants, while the blocky α’-martensite was formed via a single-variant transformation, and there was no ε-martensite and deformation twin near the blocky α’-martensite. Therefore, the grain boundary and dislocation cell wall would also become nucleation sites for deformation-induced α’-martensite in the 0.1N steel with a higher SFE as the ε-martensite and deformation twin, which are the preferred nucleation sites of α’-martensite, are insufficiently distributed as compared to the 0.1C steel. Such α’-martensite can only grow coarsely owing to the less high-angle grain boundaries in the vicinity and leads to a reduction in the mechanical stability of austenite.10) The ratio between the amount of the blocky α’-martensite and the total amount of α’-martensite increased with increasing temperature in the 0.1N steel. At the lowest test temperature of 253 K, ε-martensite and the deformation twin were found to be well developed even in 0.1N steel because of its relatively low SFE and limited dislocation motion due to low temperature. This resulted into similar morphologies of deformation-induced α’-martensites in both 0.1C and 0.1N steels. In this case, the ratio of blocky α’-martensite in the 0.1N steel was small. The value of a at this temperature was close to 1.0, which is not because C and N are essentially similar elements at this temperature but because the higher chemical stabilization effect of N (Fig. 7(a)) and the deformation-induced α’-martensitic transformation promoting effect due to formation of blocky α’-martensite in N-added steels balanced each other at 253 K. In contrast, at 293 and 333 K, since the SFE of 0.1N steel increased sufficiently for developing the dislocation cell structure, the ratio of the blocky α’-martensite doubled and the difference in the volume fractions of austenite between 0.1C and 0.1N steels increased significantly.
Phase + IQ (Image Quality) maps of 0.1C steel (a)–(c) and 0.1N steel (d)–(f) tensile tested at each strain at 253 K (a) and (d), 293 K (b) and (e), and 333 K (c) and (f). Gray, blue, and (red + pink) represent austenite (FCC), ε-martensite (HCP), and α’-martensite (BCC), respectively. (Online version in color.)
Phase maps (A-1), (B-1) and crystallographic orientation maps (A-2), (B-2) corresponding to the square area in Figs. 8(b) and 8(d). (Online version in color.)
Based on the above results, we attempted to modify the equation of Md30 to reflect the difference between C and N. First, we considered if the effects of C and N can be simply added. Angel3) used the specimen of Fe-18.2%Cr-8.6%Ni-0.42%Si-0.42%Mn-0.09%C-0.053%N alloy whose compositions, except C and N concentration, are similar with the Base steel. As shown in Fig. 3, the variations in Md30 by the addition of 0.09% C and 0.053%N were estimated to be −105 K and −60 K, respectively. When the additional value (−165 K) was added to
(5) |
(6) |
(7) |
Changes in
Since the mechanical stabilization effects of C and N cannot be compared with other elements in Eqs. (7), (8), which is the linear approximation for chemical composition, was obtained by multiple regression analysis for the coefficients of C and N by keeping the coefficients of Si, Mn, Cr, Ni, and Mo in Eq. (7) fixed. The calculated Md30 is shown in Fig. 11(d).
(8) |
The effects of C and N on the mechanical stability of metastable austenitic stainless steel were investigated at a temperature range from 233 K to 393 K. The results are summarized as follows:
(1) The mechanical stabilization effect of C was found to be higher than that of N at all temperatures. However, there was a temperature dependence of the difference in the effects of both the elements. The difference becomes remarkable at a higher temperature, which can be quantitatively explained by the C equivalent Ceq as follows:
(2) At a lower temperature where SFE of austenite is low, there was little difference in the deformation-induced transformation behavior of C- and N-added steels as ε-martensite and deformation twin act as nucleation sites of deformation-induced α’-martensite in all the specimens. On the other hand, at a higher temperature, the difference between the mechanical stabilization effects of C and N increased. This is because a temperature rise leads to the suppression of ε-martensite and deformation twin, which hinder the growth of α’-martensite, in N-added steels with high SFE, resulting in the stimulation of the deformation-induced α’-martensitic transformation in N-added steels at higher temperatures.
(3) As opposed to the previous study,3,4) the effect of C on Md30 was higher than that of N. In addition, both C and N decreased Md30 by a higher margin than previously reported. This is because the large stabilization effect in the low C and N concentration region of below 0.1% has not been considered so far.
(4) The conventional empirical equation for Md30 had a large error as it underestimated the effects of C and N. In this study, the modified Md30 equation was proposed, as follows:
This work was supported by JSPS KAKENHI Grant Number JP18K14016.