A new methodology to guarantee the structural integrity of ceramics components

抄録

Recently, the authors developed Si₃N₄, Al₂O₃ and mullite ceramics with good self-crack-healing abilities. It was shown that the optimized crack-healing condition to get high temperature strength was: 1573K, 1 h, in air, and the healed zone exhibited the same strength as the base material. Using this good healing ability, a new methodology to guarantee the reliability of ceramic components "crack-healing + proof test" was proposed. However, if a crack initiated during service, reliability would be severely impaired. Therefore, if a material can crack-heal during service, and if the healed zone has enough strength at the temperature of healing, it would be very desirable for structural integrity. From the above points of view, a new methodology to guarantee the structural integrity of ceramic components using in-situ crack-healing ability was proposed and the usefulness was discussed using the test results in terms of crack-healing behavior and proof test theory by the authors.