The test prisms of 10×10×40mm were made of Ba2SiO4 mortars with a Ba2SiO4-sand ratio of 1:2 and a water-Ba2SiO4 ratio of 0.65. After humid air curing for 3 days, the test prisms were immersed in 0.1, 0.3, 1.0, 3.0, 10.0 and 30.0wt. % H2SO4 solution for 1 to 28 days. The sulfuric acid resistance was estimated from the compressive strength and the change in weight of immersed test prisms. The reaction products were identified by X-ray diffraction method and microscopic observation.
The results obtained were summarized as follows.
(1) When the test prisms were immersed in 0.1 and 0.3% H2SO4 solutions for 28 days, their compressive strengths fell respectively to 13 and 12kg/cm2 from 313kg/cm2 and their weight decreased. On the other hand, when the test prisms were immersed in 3.0 and 10.0% H2SO4 solutions for 28 days, their compressive strengths became 148 and 84kg/cm2 respectively and their weight increased.
(2) The above mentioned high resistance against 3.0 and 10.0% H2SO4 solution resulted mainly from the compact textures of BaSO4 and amorphous silica, which were formed by the reaction between Ba2SiO4 and H2SO4.
(3) The low resistance against 0.1 and 0.3% H2SO4 solutions was mainly due to the porous textures of BaSO4 and amorphous silica. These porous textures were formed by the reaction of H2SO4 and barium silicate hydrate which were produced from Ba2SiO4 during the period of immersion. They were also formed by precipitation of BaSO4 on the outer parts of test prisms.