Journal of the Society of Materials Science, Japan
Online ISSN : 1880-7488
Print ISSN : 0514-5163
ISSN-L : 0514-5163
Hot-Forge Sintering of Fine Alumina Powder
Toshihiko NISHIDAHideyuki SUZUKIHiromi SAITOKazuyori URABE
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1993 Volume 42 Issue 476 Pages 490-495

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Abstract

Fine alumina powder prepared by an ammonium alum method was encapsulated in a stainless steel mold with the dimensions of O.D. 22φ∼I.D. 10φ×30hmm. The mold containing alumina was preheated at 1200 or 1300°C for about 8 minutes, and then immediately press-forged under uniaxial compressive load. The particle size of the starting powder (0.15μm) grew to about 0.2 or 0.3μm during the preheating, and a modarately dense polycrystal with the grain size of 0.2 or 0.3μm was obtained by the masstransport mechanism promoted during the deformation. The hot-forged polycrystalline alumina, however, did not show satisfactory hardness, because of some stored residual stress around the grain boundary. A polycrystalline alumina with excellent hardness was obtained after annealing the hot-forged body at a relatively law temperature of 1000 to 1100°C for 24 hours. The densification mechanisms of alumina powder during the hot-forging and annealing processes were investigated through microstructural observations by TEM and SEM.

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