2023 Volume 109 Issue 7 Pages 592-604
The spray cooling of moving hot solids is widely performed in the steel industry. Understanding flow and heat transfer when droplets impinge on moving hot solids is important. By simultaneous visualization with flash photography and temperature measurement using thermography, the flow and heat transfer of a droplet train obliquely impinging on a moving solid at high temperatures was experimentally investigated. A rectangular test piece (SUS303) was heated to 500 °C at a moving velocity of 0.25–1.5 m/s. The test liquid was water at approximately 25 °C. The pre-impact droplet diameter, impact velocity, and inter-spacing between two successive droplets were 0.69 mm, 2.2 m/s, and 2.23 mm, respectively. The tilt and torsional angles were 50° and −30–60°, respectively. No coalescence of droplets was observed; the droplets deformed independently on the moving solid, even though the torsional angle generated a velocity component along the width of the solid. The surface temperature of solid after droplet impingements depended on the experimental conditions. Wavy temperature profile was obtained when the moving distance of solid was large during two successive collisions. The temperature changed continuously for the small distances. In this regard, a simple model considering droplet movement, collisional deformation behavior, and solid migration can explain this phenomenon by the overlap of the cooling regions of the droplets. Furthermore, experimental and numerical analyses show that the heat removal rate of individual droplets is constant at approximately 12.5 MW/m2 and depends on the total contact time when multiple droplets collide.
