Stress distributions in stepped-lap adhesive joints of similar adherends subjected to static bending moment are analyzed in elastic deformation ranges using three-dimensional finite element method. The effect of the adhesive Young's modulus, the adhesive thickness and the number of steps of adherends on the stress distributions were examined under static bending moment. Using the interface stress distributions obtained from the FEM calculations, the joint strength is estimated. As the result, the maximum value of the maximum principle stress increased as the adhesive Young's modulus and the number of steps was decreased, while the adhesive thickness was increased. For verification of the FEM calculations, experiments to measure the strains of the stepped-lap adhesive joints were carried out using strain gauges. A fairly good agreement was found between the numerical and the measured results concerning the strains. The estimated bending moment when the joint was ruptured was in a fairly good agreement with the measured values.
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