The thermal performance of a solar heating greenhouse designed for a hydroponic system was studied. The system was constructed with an air-water heat exchanger and heat storage tanks that were combined with hydroponic water beds.
The heat exchanger had been designed for a moderate heat source. To achieve a reasonable price and a compact heat exchanger, the heat transfer surface is made of a polyethylene film shaped into a bag; many poly-bags are installed into a casing in parallel and close to each other. The heat transfer is accomplished as follows: Water flows down inside the bags in a thin layer, and air flows outside the bags.
The water tanks to store solar heat were separated into two parts with a polyethylene film. The upper parts were filled with hydroponic water used for the plant growth bed, and the lower parts were filled with fresh water. The fresh water was circulated into the heat exchanger to recover the solar heat inside the greenhouse and to release the heat for heating.
The system was designed in 3.6m×9.0m greenhouse equipped with an interior curtain. The total heat transfer surface in the heat exchanger was 28m
2 and the heat transfer rate was 16kcal/m
2h°C. The two water tanks (6m long, 0.6m wide and 0.5m deep) were installed and filled with 0.8m
3 of hydroponic water and 2.8m
3 of fresh water. The tanks were buried 0.35m deep under the ground to keep favorable working conditions. A 2.08kW electric water heater was installed into the tank for auxiliary heating.
Cucumbers were grown and the data were collected through seventy days from Jan. 5 in 1983.
The averaged minimum air temperature inside the greenhouse was maintained at 11.4°C, the solar heat storage efficiency was 0.18 and solar heat provided 77% of the total heat for heating through seventy days.
The solar heat storage efficiency depended on outside insolation. When outside insolation was less than 1000kcal/m
2 day, the solar heat storage efficiency was zero, and was 0.32 when outside insolation was over 3000kcal/m
2 day. The highest COP of the system (the heat released from the heat storage tank/the energy consumption to store and release the solar heat) was 6.6 and the averaged COP was 4.1. The COP was also in proportion to outside insolation. In the days when the COP was over 4.1, the heating was achieved with only the solar heat storage.
The hydroponic water temperature was maintained at 24-15°C by the heat from the fresh water, high enough to grow cucumbers. Therefore, it was not necessary to apply another heat source to heat the hydroponic water.
The cucumbers grew well and the system appeared to be able to supply 77% of heating energy from solar heat. It would be necessary for further research to optimize carbon dioxide and humidity levels without deteriorating the capability of solar heating for practical use.
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