Purpose: To minimize fractures of veneering porcelain, zirconia-based all-ceramic restorations have recently incorporated coping designs with collars, the height of which remains to be determined or ideal mechanical strength. The aim of this study was to learn if collar height influences the fracture strength of veneering porcelain.
Methods: Thirty zirconia copings of uniform size were fabricated using a computer-aided design/computer-aided manufacturing system. These copings comprised 3 different designs (10 copings each): margin without collar (CH0), with a 1-mm-high collar (CH1), and with a 3-mm-high collar (CH3). Using a press-on system, we veneered the copings to a uniform cylindrical shape and quality of veneering porcelain. All veneered crowns were cemented onto metal abutments and loaded, using a universal testing machine on a point 2 mm inside the crown edge. Load until fracture was assessed as fracture strength, and values and images of fractures were compared among the CH0, CH1, and CH3 groups.
Results: Fracture strengths in the CH1 (2,340 ± 189 N,
p = 0.048) and CH3 (2,440 ± 210 N,
p = 0.004) groups were significantly higher than in the CH0 (2,110 ± 215 N) group. The value was higher, but not significantly so, in the CH3 group than in the CH1 group. Fracture images showed that porcelain veneers, but not zirconia copings, were fractured. In the CH0 and CH1 groups, the coping surfaces were exposed at the top edge, but covered inferiorly by some of the fractured porcelain. In the CH3 group, the copings were mostly exposed from the top edge to the collar.
Conclusion: The use of collars in zirconia copings enhanced the fracture strength of the veneering porcelain. Increasing the collar height rendered insignificant, but additional, strength to the collar.
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