This paper shows the analytical and experimental results of pretension reduction for a bolted joint repeatedly tightened by a hydraulic tensioner. Pressure vessels, such as a compressor and pump, are strongly tightened by bolted joints using a hydraulic tensioner. The hydraulic tensioner can apply higher value and lower variation of axial tension than torque tightening. However, the axial tension remaining in the bolt is less than the initial tension by the hydraulic load, and the ratio of residual tension to initial tension, effective tensile coefficient, is the most important factor to tighten the pressure vessel securely. The pressure vessels are repeatedly tightened by the hydraulic tensioner for a pressure test and periodic maintenance. The effective tensile coefficient varies under repeated tightening because of settling and work hardening of yield deformation on bearing surface. We developed several equations for estimating the effective tensile coefficient under repeated tightening by considering settling and yield depression on bearing surface. Moreover, finite element analyses of repeated hydraulic tightening procedure were carried out by taking settling on bearing surface and hardening plasticity material into consideration. Then repeated tightening with hydraulic tensioner was experimented for verifying the accuracy of the analysis. As a result, it was clarified that the effective tensile coefficient in the 2
nd joint was larger than that in the 1
st joint by decreasing deformation of setting and yield depression on bearing surface. It was confirmed that presented analysis methods could estimate the effective tensile coefficient under repeated tightening accurately.
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