Recently a steel casting in green sand mould has come to popularize but in it penetration and burn-on are liable to grow. Researching these questions on the point of view of actual working, the author has investigated the method of their prevention. The main cause of penetration and burn-on is considered the point that FeO·SiO
2 or 2FeO·SiO
2 is formed by reaction of FeO produced on the surface of molton steel at the time casting and SiO
2 in moulding sand, and Fayalite produced as its result covers over granules of of moulding sand. Considering various factors about the method of prevention of penetration and burn-on for this cause, the author has researched influences of penetration and burn-on upon the mould strength of moulding sand, permeability, mould hardness, bentonite percentage, moisture and casting temperature in consideration of speciality of green sand mould. In the experiment, casting an automobile coupler yoke, casting steel for a rolling stock, in green sand mould, conditions of penetration and burn-on on the fixed surface have been researched comparing with each other. As for judgment of condition of penetration and burn-on, the author has researched how much percentage in test pieces cast in one charge has grown penetration and burn-on and has regarded its rate as indication of judgment. As its result, the author has recognized that the following three methods are effective on practice as the method of prevention of penetration and burn-on in a steel castings in green sand mould. (1) the method to ram moulding sand as strongly as possible in the limit of permeability. (2) the method to use moulding sand which contained moisture as little as possible and which increased the strength as much as possible in consideration of the connection among the strength, moisture and bentonite each other. (3) the method to lower the casting temperature. Among these three methods the author has taken the method (3) the most adequate in working. The author has applied regulation of the casting temperature for prevention of penetration and burn-on in actual working. As the casting temperature can be regulated by spoon-test at the time of tapping and by the killing time in laddle, considering. R=(Value of spoon-test (second)/Value of killing time (minute)) and researching the relation between R and penetration and burn-on experimentally, the author has recognized that prevention of penetration and burn-on is executed most effectualy in the condition of R=4 or 5. As this method has been executed easily and brings the effective result, the author has been able to attain the expected object.
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