The quality of casting depends on many factors, and moisture in the mould is reported to be one of the important factors by many investigators.
Generally speaking, the defects such as scabs or pin holes are likely to generate when the mould contains too much moisture.
But, most of the past studies have investigated only the relations between the casting defects and moistures of sand on mixing and neglected the change of moisture in mould surface layer after moulding.
The author noted that the mould conditions just before the pouring differed from that of just after moulding in the previous reports.
It is rather often that “the steel castings in green sand mould” is made in the mould treated by washing and natural or artificial skin drying in practice.
It takes an unavoidable time in preparing the mould before pouring. So it is very important to investigate the behavior of moisture in the mould surface layer before pouring to get a sound steel casting in green or skin drying mould.
In this paper, the behavior of moisture - especially, natural drying mechanisms and diffusion of moisture in the mould surface layer before pouring have been researched.
The results obtained were as follows :
(1) Generally, the natural drying mechanism of steel casting mould consists of the 1st and 2nd stages in the decreasing rate of drying according to the drying characteristics of the mould.
(2) Assume the passing time after moulding and natural drying depth of mould X (hr) and Y (mm), in case of moisture content of moulding 4.2%, atmospheric temperature 30.5°C and humidity 58%,
Y=X⁄(0.207+0.045X)
(3) Assume the passing time after moulding and hardness of green mould surface X (mn) and Y, in atmospheric temperature 21∼23°C
{at humidity 54% X=0.206e
0.064Y {at humidity 70% X=0.026e
0.097Y (4) Diffusion constant of moisture in the mould is approximately 39.4 X 10
−4 cm
2/h at 19°C.
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