Nonwoven fabric sheet is usually used as mask due to the comparatively high particles removal performance and ease of breathing. Our main purpose is to develop the novel masking material which can remove as much SARS-CoV-2 as possible. The diameter of the SARS-CoV-2 is considered to be about 50nm to 150 nm which is a size that can be removed by the nonwoven fabric sheet mask according to the particle collection air filter mechanism (FM). The most disturbing problems are that large amounts of aerosols of various sizes, including many viruses, are released from the mouth by coughing, and those around the diameter of 300nm slip through the mask according to the FM. In order to solve the problem,
the electric charge is usually given to the mask. Such modification, however, loses the effectiveness in the presence of water molecules from the mouth. In general, the mask performance is represented by the particle filtration efficiency (PFE) and pressure drop (PD) similar to an air filter. PFE corresponds to a measure of virus protection and PD to ease of breathing. Therefore, better performing masks have higher PFE and lower PD. Z-nanofiber sheet mask developed by using Z-melt spinning method of polypropylene (PP) could solve the problems in charged masks, because the nanofiber can detect the aerosol around 300nm diameter without giving electric charge. Moreover, it has another advantage that is increase of PFE in keeping PD constant after washing or autoclave treatment. It is suggested that the Z-nanofiber sheet mask shows the best performance to the protection of SARS-CoV-2.
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