There are very many reports of studies on refractory materials but are relatively few reports of systematic studies on refractory cements and mortars. Also, there are no definite methods of testing and standard specifications of refractory cements and mortars, without those of German engineering standards (Deutsche Ingenieure Normen, DIN). DIN 1095 and 1096 are still tentatives for refractory mortars and stamping materials of Siemens-Martins' furnace and cokes oven, and DIN 4080, 4081 and 4082 are still tentatives for testing methods, i.e., elutriating and sieving tests, melting test by prismatic piece and softening test under load of refractory mortars and stamping materials. The present authors intended to study on refractory cements and mortars, and started firstly to test systematically the refractory cements on the market. The following is the brief abstract from the Japanese communication of the preliminary study.
(1 9 samples of refractory cements were collected from the market. At first, they were analysed by the common method of total analysis and were obtained the following results.
Table 1-Results of Analysis of Chemical Compositions of Refractory cement Samples
It can be clearly seen from these results, that (a) these 9 samples can be devided in three kinds, i.e., (1) high alumina (about 60-68%) and low silica (about 29-33%) containing samples as K I, K II and T I, (2) medium alumina (about 37-47%) and silica (about 40-53%) containing samples as PE I, PE II, PY I and PY II, and (3) low alumina (about 14-25%) and high silica (about 63-75%) containing samples as T II and T III, (b) both samples K I and K II contain very small amount of loss on ignition and quite different from T I and other kinds of 6 samples, and (c) samples containing large amounts of loss on ignition are generally to be the samples of containing smaller amount of total sum, which fact is to be observed of containing some plastic admixtures, as fire clay, water glass, etc.
(2) 6 samples were tested on their specific gravities and grain distributions by sieving method. The results are shown in the table 2.
Table 2-Results of Tests of Specific Gravity and Fineness of Refractory Cement Samples
From these results, K II has the largest specific gravity, owing to the large content of alumina, and 2 samples of high silica type T II and T III have smallest values of specific gravity. The fineness or grain distribution is quite diverse, but there are generally larger amounts of coarse grain greater than 900 meshes/cm
2 and fine powder smaller than 4900 meshes/cm
2 and relatively small amount of medium grain between 900 and 4900 meshes/cm
2.
(3) These 6 samples of refractory cements were kneaded with amount of water to mould test pices of length: 6cm, breadth: 3cm and thickness: ca. 1cm, and tested on their drying and burning shrinkages, as following:
Table 3-Results of Test on Drying and Burning Shrinkages of Refractory Cement Mortars
(4) The authors are now further studying on various points, e. g., melting points, burning shrinkages and softening points under load 2kg/cm
2, corrosion actions of slag, ash, glass, etc. at high temperatures, etc. By refering these results of comparative tests of these common refractory cements on the market, it will be purposed to prepare and test some special refractory cements, especially having hydraulic property at room temperature, or so-called hydraulic refractory cements and mortar. These results will be reported in the following communications.
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