Mullite is studied using co-precipitated gels obtained from mixed silicon ethylate and aluminium ethylate. Mullite is formed at higher temperatures by the thermal decomposition of the spinel-type phase. In the temperature range 1000°-1200°C mullite exhibites twodimensional grain growth in accordance with the equation
dα/
dt=
Kα(1-α), where
t=time, α=amount of mullite. An activation energy of 11-12kcal/mol is obtained. At temperatures higher than 1200°C, mullite shows a remarkable grain growth.
The lattice parameters
a and
c of mullite decrease, and the parameter
b increases, when the temperature of heat treatment is increased. Also
a is increased and
b is decreased as the Al
2O
3/SiO
2 ratio increases beyond 3:2. The
c parameter shows little change with Al
2O
3/SiO
2 ratio in the range 3:2 to 2:1. The time variations of
a and
c are thought to be due mainly to the chemical composition, and the time variation of
b due mainly to a process of ordering of the lattice. The diagram of
c/
a-
a/
b shows clearly the influence of chemical composition, and suggests the possible existence of mullite containing more silica than 3:2.
According to the electron-microscopic studies, mullite showed always a needle-like morphology irrespective of the mode of formation.
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