The authors have shown that addition of a small amount of powdered frits of lithia containing glass to naturally occurring petalite powders increases the firing range of their mixture, improving the modulus of rupture and thermal shock resistance of its sintered product (
J. Ceram. Assoc. Japan,
70, 8 (1962) and
71, 65 (1963)). The sntering method so far used in the authors' experiments was the conventional one, viz. cold-pressing followed by high-temperature sintering. In the present study, a hot-pressing technique has been applied to the same mixture for the fabrication of the product of the higher density and machanical strength.
The glass used has the composition of 10.7% Li
2O, 8.9% MgO, 8.9% Al
2O
3, 71.5% SiO
2 by weight. It was added in powder form to petalite powders in a weight ratio of 10:90. The mixture (20g), after ball-milled to a finess over 325 mesh, was introduced into a graphite mold with an inside diameter of 30mm, and hot-pressed in the temperature range of 1, 000 to 1, 150°C under pressures varying from 50 to 200kg/cm
2 for 60 min. The determinations of bulk density, modulus of rupture and thermal shock resistance were made on the hot-pressed bodies prepared under these conditions.
The results obtained are as follows:
The optimum firing temperature required to produce a dence petalite-glass body was markedly lowered by about 150°C in hot-pressing than in the conventional method. The body hot-pressed under the pressure of 150kg/cm
2 at 1, 150°C for 60 min. has a bulk density of 2.40 and a modulus of rupture of about 1, 000kg/cm
2. This body however, has a drawback of being darken in color by carbon as a result of the use of graphite mold at the higher temperature. The darkening was little for the body hot-pressed below 1, 100°C under the pressure less than 150kg/cm
2. The body hot-pressed at 1, 100°C under the pressure of 150kg/cm
2 has a density of 2.25 and a modulus of rupture of 800kg/cm
2, the latter being higher by about 300kg/cm
2 than that of the body having the same density but prepared by the conventional firing method. It did not show any change in modulus of rupture after taken out from the furnace at 700°C and dropped into water.
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