Sapphire is the single crystal of alumina, having high corrosion resistance, high thermal resistance, special hardness, superior electrical properties and transmittivity.
Sapphire has been utilized for nozzle, bearing, window for microwave tube and also in laser field.
This substance-to-metal sealing is very difficult. The author sealed the sapphire to Ti metal by reactive alloying method utilizing Ti-Ni for requirements on utilizing sapphire and expanding the sapphire's use, and author observed and examined the sealed part by the photomicroscope, the electron microscope and X-ray microanalyzer.
These results are as follows:
(1) By reactive alloying method utilizing Ti-Ni, it is possible to seal in vacuum-tight the sapphire to Ti metal.
(2) Sealing surface which is flat and slightly rough, is good to obtain the vacuum tightness and high seal strength.
(3) In the sealed part of the sapphire to Ti metal, five boundary layers are observed. These layers have characteristic distributions of concentration of Al, O, Ti and Ni elements.
In particular, Ti is absorbed selectively at the interface between sapphire and metal, and Ti concentration is higher than Ni concentration at this place.
(4) At the interface between sapphire and metal, the layer of solid solution or compound of Ti-Al-O system is formed mainly, and the bond between this substance and metal seems to be completed.
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