Electronic ceramics, which require cofiring for metallization and sintering, are fired in a reducing atmosphere to prevent oxidation of metals. The burn-out of the organic binder in a reduced atmosphere is recognized as one of the most difficult precesses. In the first report, the firing of 92% alumina ceramics (Al
2O
3-MgO-SiO
2) with the polyvinyl butyral binder in a reducing atmosphere (H
2+N
2+H
2O) was studied referring to the mechanisms of binder burn-out, sintering of ceramics and interaction of both. In the second report, the effect of mixing condition of materials on the mechanisms of burn-out and sintering was studied. In this report, the modifications of various conditions responsible for the wide dispersion of firing shrinkage were discussed. Anisotropic shrinkage depends upon the sample size or shape, because of change on the frictional resistance between the setter and sample during firing (Figs. 7-9). As the green thickness depends upon effective air permeability (
Kp/t), the increasing thickness which decreases
Kp/t retards the evaporation of binder in firing, from which the wide dispersion in shrinkage results (Figs. 10, 12). Decreasing of glass-matrix volume in the final products provides the increase of
Kp. To keep low glass-matrix volume, wet mixing duration combinated with dry mixing must be minimized (Figs. 14, 15). The dispersion in shrinkage decreases with increasing
Kp (Fig. 13) and decreasing sample thickness.
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