The effects of oxides (MgO, Y
2O
3 and lanthanide oxides), carbides (SiC, TiC, ZrC, HfC, TaC and B
4C) and nitrides (TiN, TaN, ZrN and BN) on strength of β-sialon were examined. β-sialon with
z=1(+4) (Si
6-zAl
zO
zN
8-z;
z=0-4.2, +4; 4eq% excess oxygen over the
z=1) from a powder mixture of α-Si
3N
4, α-Al
2O
3 and AlN containing 5wt% of each additives respectively were hot-pressed at 1850°C for 1h under a pressure of 300kg/cm
2. Three-point bending strength, microstructure and phases of the sintered materials were investigated. Additives were devided into 4 groups.
(1) MgO, Y
2O
3 and lanthanide oxides;
Strength of β-sialon showed a increase (70-90kg/mm
2) at room temperature and a decrease (20-30kg/mm
2) at 1200°C.
(2) TiO
2, ZrO
2, ZrN, ZrC and HfC;
Addition of these compounds gave a increase in stength of β-sialon at room temperature and decrease at elevated temperature, but not so remarkable as the compounds in Group 1. From the X-ray diffraction patterns of the specimen, X, O′ and TiN in addition to β-sialon were observed in the materials with TiO
2, m-ZrO
2 and HfO
2 were detected in the specimen with ZrN, ZrC and HfC addition.
(3) SiC, NbC, TiC and TiN;
These additives have an effect to increase the strength of β-sialon both at room temperature and 1400°C. They are considered to play a role as a barrier to crack propagation.
(4) BN and TaN;
These additives introduced defects and lower the strength level of β-sialon sintered materials.
View full abstract