The authors investigate the flux used for the treatment of molten aluminium for the purpose of determing whether the crast smelting fused salt which is a by-product from titanium Kroll process can be used or not for aluminium flux. And we are determined useful ranges of this fused salts. To these fused salts are added various compounds of chloride and fluoride for comparison. Effective degree of flux is measured by the fluidity length of molten aluminium in horizontal straight line mould after treatment. The results are as follows:
1) In basic binary system containing each elements of MgCl
2, NaCl, and KCl, MgCl
2(60)-KCl(40), MgCl
2(60)-NaCl(40) and NaCl(80)-KCl(20) are effective moreover in binary system containing CaF
2 in place of MgCl
2, CaF
2(60-80)-KCl(20-40), CaF
2(20)-NaCl(80) are effective.
2) In ternary system of MgCl
2, KCl, NaCl, effective compositions are divided into 3 groups as follow. A group is MgCl
2(10-20), KCl(60-80), NaCl(10-20). B group is MgCl
2(10-50), KCl(40-50), NaCl(10-50). C group is MgCl
2(40-80), KCl(10-20), NaCl(10-50). In the above 3 groups, the best effective group is B. C group is most stable, having low melting point and the range of composition is wide.
3) In ternary system of CaF
2, KCl, and NaCl, CaF
2 which is used in place of MgCl
2 is effective, quite contrary to the inefficient MgCl
2. Therefore any compound of MgCl
2 will become effective by adding a certain amount of CaF
2.
4) In A(MgCl
2 60-KCl 20-NaCl 20)+CaF
2 and A+NaF systems, effective compositions are A(80)+CaF
2(20) and A(90)+NaF(10).
In A+CaF
2+NaF system, a mixture of 60%A, 20% CaF
2 and 20% NaF is effective. More addition of NaBF
4 to the system of A is also effective, the amount of NaBF
4 being 0.5% of the molten mass by weight.
5) The most effective flux for Al is a mixture of A(60%)-CaF
2(20%)-NaF(10%)-Na
3AlF
6(10%) with NaBF
4 added, the amount of the mixture being 5% and that of NaBF
4 0.5% of the molten mass by weight.
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