The green compacts of Fe+(25-80)%Co and Fe+(25-75)%Ni mixed ultrafine metal powders (average particle size of Fe, Co and Ni each powder, 0.02 μm) were mainly pressure-sintered under 100-500 MPa for 3.6 ks in H
2 gas, after the reduction of the oxide. The lowest temperature for complete densification (
Tsc), the average crystal grain size and hardness (
HV) of the sintered compacts were investigated, compared with the results on Fe, Co and Ni single component powders.
The results obtained were as follows: (1) The
Tsc under 500 MPa for Fe+50 at%Co and Fe+50 at%Ni mixed powder compacts were about 700 and 680 K respectively, which were higher by 100-210 K than those for single component powder compacts. (2) The minimum of the average crystal grain size of the nearly dense compacts, which were sintered at 640 K under 500 MPa, were about 0.12 μm at 50 at%Co and 0.11 μm at 25 at%Ni respectively. These were smaller by about 0.03-0.14 μm than those of single component compacts obtained under the same condition. (3) The highest hardness of the Fe-Co and Fe-Ni sintered compacts were about 870
HV at 50 at%Co and 730
HV at 25 at%Ni, which were higher by 100-200
HV than those of single component compacts at the same crystal grain size and higher by about 600-700
HV than those of usual coarse-grained metals. The Hall-Petch linear relationship was observed to hold for the hardness of Fe-50 at%Co and Fe-50 at%Ni single phase compacts.
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