The effect of alloying elements on the wettability of molten aluminum to alumina substrate were investigated with the sessile drop method in a vacuum of 2×10
−3 Pa at temperatures from 973 K to 1173 K.
The contact angle of molten aluminum on alumina substrate decreased from 109° to 92° as the temperature rose from 973 K to 1173 K. The alloying elements of 5.5%Cu, 15%Cu, 33%Cu, 1.1%Ni, 6%Ni, 10%Si, 0.15%Ti, 0.17%Be, 0.11%Zr and 0.47%Hf had little influence on the wettability to alumina. On the contrary, the addition of 4.1∼9.7 %Mg and 1.7∼4.2 %Li to molten aluminum lowered the contact angle by 10∼20°. Higher the content of these elements more improved the wettability.
Both Al-Li and Al-Mg alloys reacted with pure alumina in Ar atmosphere, and mass spectra and depth profile of positive secondary ions of Al
+, Li
+, Mg
+, O
+, LiAl
+, LiAlO
+, MgAl
+, MgO
+, etc. revealed that the 0.02∼0.13 μm thick LiAlO
2 and MgAl
2O
4 were formed at the surface of alumina at 973 K. The thickness of LiAlO
2 layer increased proportionately to (reaction time)
1⁄2, the temperature and Li content, while the thin reaction layer of MgAl
2O
4 were almost unchanged even by longer holding until 3600 s at 1173 K.
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