A 49-year-old man, an administrator in a piano manufacturing plant, first started to use a polyurethane paint in 1975 for refitting secondhand pianos as a part-time home job. He had neither a past history nor a family history of allergic diseases. He used a paint containing diphenylmethane diisocyanate (MDI) in hardener once in two months. The painting was carried out indoors while ventilating by fan for two or three hours. He wore a mask during this spray operation.
In August 1979, episodes of recurrent symptoms of nonproductive cough, dyspnea and fever of 39°C began to appear. These symptoms appeared one hour after he finished the paint application. He did not experience wheezing, and the respiratory symptoms subsided in the following day, but he was febrile for a few days. He visited Seirei Hamamatsu Hospital on November 13, 1979, two days after spraying paint. Crepitations were audible in both lower lung fields and chest x-ray film showed a ground glass appearance in the right upper and bilateral lower lung fields with several thick linear shadows just above the diaphragm. When he was admitted on November 16, however, there were none of the above symptoms, crepitations or abnormal shadows on chest x-ray. The lung function tests and arterial blood gas studies revealed diminution of FEV
1.0, D
LCO, PO
2 and PCO
2.
His symptoms always occurred after painting, so hypersensitivity penumonitis due to MDI exposure was suspected. In the clinical provocation test, the temperature elevated with neutrophilia about six hours after beginning painting, then FEV
1.0 D
LCO, PO
2, and PCO
2 decreased as his respiratory symptoms were aggravated from four to eight hours after MDI exposure. The respiratory distress began to alleviate in the next day, but diminution of FEV
1.0 and D
LCO continued for three days. Chest x-ray films taken on the day of the provocation test showed no abnormalities, but on the following day abnormal shadows similar to those found on the initial visit were recognized.
Other approaches such as serological examination or lung biopsy were not undertaken, but this case has many points of resemblance to those cases of hypersensitivity pneumonitis reported by Charles et al. (1976), Fink & Schlueter (1978) and Zeiss et al. (1980). The patient has been free of symptoms ever since by avoiding MDI exposure.
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