Many kinds of gas purification processes are used in various industries to remove acid gases from other gas streams. In a few processes, however, it has been known that stress corrosion cracking (S.C.C.) occurred.
Recently, in the G.-V. CO
2 removal process using activated hot potassium carbonate solution, cracks considered as a kind of S.C.C. were likewise experienced in the equipment, i.e., regenerator, heat exchanger and piping, which were made of carbon steel. These cracks were typically transgranular, while the cracks in other gas treating processes using amine or ammonium solution were usually intergranular as is well known in the case of caustic or nitrate solution.
The following were the results of the plant tests;
1) the cracks were easily duplicated on the ring weld specimens installed in the regenerator,
2) in the absorber, the duplicated cracks were relatively small,
3) high tensile strength steel was more sensitive to the cracking than mild steel.
Although it is difficult to deduce the mechanism of the cracking in G.-V. solution, the cracking might be related with the unstable steel surface. In order to prevent such a cracking, the stress relief annealing is an effective measure.
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