Arabian crude oil containing 1.69wt% of sulfur was hydrodesulfurized under moderate conditions with various kinds of hydrogenation catalyst.
The catalyst performance and the effect of operating conditions were investigated. Analysis and evaluation of the treated oil were also made in comparison with the feed stock.
Catalysts of various composition were prepared by impregnation or mixing. The physical properties of the catalyst such as surface area and pore diameter and the preparation method had little effect on the catalyst performance, whereas the metal composition of the catalyst exerted a great influence on the performance. The Co-Mo catalyst with a small amount of Ni added, proved to exhibit the best activity, longest life and easiest regeneration. The vanadium-containing catalyst, on the other hand, was found to be difficult to regenerate, and upon repeated regenerations its activity gradually decreased.
The crude oil was upgraded through the hydrodesulfurization process as follows under the typical conditions, i. e. 420°C, 40kg/cm
2, 2vol/vol/hr and H
2/HC mole ratio of 6-7. The sulfur content was reduced from 1.69wt% to 0.74wt%, and the gravity increased from 33.8 API to 38.6 API. The Conradson carbon, ash and viscosity substantially decreased. The yield of the topped crude (125c.s. @ 50°C) was considerably reduced from 48% to 24% on crude, while the yield of distillates, particularly of gas oil, increased.
Generally speaking, dehydrogenation reaction was slightly dominant over hydrogenation reaction as seen from a slight drop in the H/C ratio.
The olefins and aromatics in the naphtha fraction increased a little, and thus the octane number and lead susceptibility improved. However, quite unexpectedly, the sulfur content in light naphtha increased, resulting in a lower lead susceptibility. It was difficult to decrease sulfur in light naphtha, especially under severe operating conditions such as high temperatures and low LHSV's. The sulfur in heavy naphtha was removed by 45%, and it is very suitable for reforming feed stock. Kerosine and gas oil can be made products marketable without further treating. Sulfur in the residua was lowered below 1.5wt%, thus meeting the low sulfur fuel oil quality requirement.
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