Rolling contact fatigue tests were conducted under pure rolling conditions using carbon steel and alloy steel rollers. Hardnesses of pitting rollers were in the range 160 ∼ 100 HB (mating roller hardness was 420 HB in the case of unequal hardness combination). The results obtained are as follows : (1) Theoretical limits of contact stress p
max allowable on the steel rollers are in the range 0.31 ∼ 0.52 HB (kg/mm
2) when they are calculated under assumption that pitting does not occur until the reversed shear stress τ
2max in rolling contact reaches the endurance limit τ
w in reversed twisting. (2) In the cases of unequal hardness combination, pitting occurred at Hertzian stresses less than 0.3 HB when the roughness R
max2 of harder roller was greater than the theoretical oil film thickness h
min. For instance, many pits occurred at a Hertzian stres of 50 kg/mm
2 = 0.17 HB when a 300 HB roller with a roughness of 1μm R
max was combined with a 420 HB roller with a roughness of 3 μm R
max. (3) However, no pitting occurred at Hertzian stresses greater than the upper limit of theoretical pitting limit p
max = 0.52 HB when R
max2 < h
min. For instance, no pitting occurred until 10
7 rotations even when loads corresponding to Hertzian stresses of 113 (=0.71 HB), 140 (=0.61 HB) and 165 (=0.55 HB) kg/mm
2 were applied on 160, 230 and 300 HB steel rollers respectively. (4) Appreciable increases in hardness were observed at the subsurface of pitting rollers when the rollers were rotated at Hertzian stresses greater than the theoretical pitting limit 0.52 HB (kg/mm
2).
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