To discuss an effect of stress ratio and loading mode on high cycle fatigue performances of extruded magnesium alloys, axial loading fatigue tests under three conditions of stress ratio, R, of 0, -1 and -1.5, and also rotating bending fatigue tests have been performed in laboratory air at room temperature using hourglass shaped specimens of AZ31, AZ61, AZ80 and T5-treated AZ80 alloy. Specimens tested under R=-1 and -1.5 showed a stepwise
S-N curve on which two knees appear except R=-1.5 of AZ31, while under the test of R=0 clear fatigue limit existed on the
S-N diagram. As the result of rotating bending fatigue test, a stepwise
S-N curve occurred on the specimen of AZ80 and AZ80T5 and continuous
S-N curve appeared on AZ31 and AZ61. It became clear experimentally that a shape of
S-N diagram depended on a kind of tested materials, applied stress ratio and loading mode. From the detail observation of fracture surface, it was suggested that fatigue crack initiation mechanism changed from a twin-induced failure mode at high stress amplitude level to a slip-induced one at low stress amplitude level. This transition was determined with the relation between the minimum stress during a fatigue cycle and the compressive yield stress at which deformation twin occurred. Experimental relationship between the fatigue strength and static mechanical properties of tested materials was discussed in this study.
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