The dependence of ΔK
th on crack size and geometry, and Vickers hardness H
v under stress ratio R=-1 was studied. The effects of crack size and geometry are unified with a geometrical parameter √(area) which is the square root of the area occupied by projecting defects or cracks onto the plane normal to the maximum tensile stress. The dependence of ΔK
th on √(area) is expressed by ΔK
th ∝ (√(area))
1/3 and that of ΔK
th on H
v is expressed by ΔK
th∝(H
v+C). For small cracks and defects with √(area)≤1000 μm, the following equation for predicting ΔK
th and the fatigue limit σ
ω are available : ΔK
th=3.3×10
-3(H
v+120)(√(area))
1/3 σ
ω=1.43(H
v+120)/(√(area))
1/6 where the units in these equations are ΔK
th : MPa·m
1/2, σ
ω : MPa, √(area) : μm. For cracks and defects with √(area) >1000 μm, the dependence of ΔK
th on crack size gradually changes from (√(area))
1/3 to (√(area))
0 and this causes the difference in the exponent n in the equation of the type σ
ωnl=C which was first obtained by N.E. Frost, and was confirmed later by other researchers. Although the tendency of many data indicates that there may be a linear correlation between ΔK
th for a large crack and H
v, more systematic studies are necessary to establish the exact relationship between ΔK
th and H
v.
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