Sufficiently pure aluminum was put onto solid iron containing various amounts of oxygen (1) in order to investigate the effect of oxygen on the formation of the inclusions as well as the formation behavior of the inclusions with a large supply of aluminum, and (2) in order to measure the displacement of the solid-liquid interface which is important in the discussion on such a reaction. The following results were obtained from observations with the naked eye and by means of microscopy and microanalysis by controlling the initial oxygen content and the reaction time:
(1) There were three distinguishable regions in the specimens; region (I) with more than about 50% aluminum region (II) with 20%∼50% aluminum and region (III) nearly free from aluminum.
(2) The thickness of region (II) increased with increase in reaction time, but decreased with increasing initial oxygen content.
(3) The stratiform inclusions group was formed near the boundary between regions (II) and (III), namely at the solid-liquid interface.
(4) With increases of the initial oxygen content in solid iron and the reaction time, the inclusions grew excellently and increased in density.
(5) The removal of the solid-liquid interface increased with increase in reaction time, but decreased with increasing initial oxygen content.
(6) An empirical linear law held good for the displacement of the interface between regions (I) and (II), independent of the effect of the initial oxygen content. A parabolic law held for to the displacement of the solid-liquid interface, in which case there was the effect of the oxygen content.
(7) The diffusion of aluminum into iron was successfully analyzed by using the diffusion equations with a precipitation as discussed by Hermans and others.
(8) The aluminum content in the matrix which was corrected by using Philibert’s equation agreed well with that estimated from the relative intensity of iron. But Barks’ correction has deviations from the actual data.
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