In this experiment, a new method for determining the thickness of chromium coatings on copper, iron, brass and type alloy printing plates with the micro vickers hardness tester has been studied.
The new method may be summarily explained as follows:
(1) At first, several tests of vickers hardness on the specimen are made under various loads from 25 to 1, 000g. The data thus obtained are plotted on a log-log co-ordinate, in which the ordinate represents hardness, H
v, and the abscissa, depth of indentation, h. Two straight lines connecting the plotts in the co-ordinate are drawn, and a point
b is obtained as the intersection of these two lines. Letting the value on the abscissa (i.e., depth of indentation) of this point
b equal h
b thickness of the chromium coating of the specimen can be calculated by the formula, t=Kh
b, where K is the coefficient. (Fig. 4, above and Fig. 6)
(2) In the above case, if the horizontal straight line (i.e., the hardness line of chromium coating) is predetermined, the point
b can be obtained by merely determining the inclined straight line (i.e., mean hardness line of chromium coating and basic metal) by plotting two or more hardness tests. However, the value of hardness H
m to be tested in this case must be chosen within the limits H
p>H
m>1.5H
b where H
p and H
b represent the hardness of plated and basic metals respectively. (Fig. 4 below)
(3) The coefficient K in the formula, t=Kh
b, varies with the hardness ratio of plated and basic metals, H
p/H
b, as shown in Table 1 and Table 2, However, the coefficient K has a value of about 9 for the specimen which H
p/H
b is more than 5, as chromium coatings on copper, brass, iron and type alloy.
(4) The new method was applied to the determination of the thickness of the chromium coating on gravure cylinder plates and stereotypes, which revealed that the values obtained by this method were almost identical with those by careful micrographic measurement of the section. (Table 3)
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