In this paper, the amount of ink transferred to paper or aluminium foil was measured by IGT printability tester and a chemincal balance. A very simplified model (a capillary model) is used to simulate the printing process and the corresponding ink transfer equation is given:
Y/X=[
f+k⋅(1-
f)⋅√
P/η
V/X]⋅
F here
Y/X is ink transfer rate,
f ink split coefficient,
F ink covering ratio of unit area, and
P,
V, X, η, k are printing pressure, printing speed, ink film thickness, viscosity of ink and a constant, respectively. The effects of
P, V, X, η on ink transferring were examined, and the precise forms of
f and
F were given experimentally. It is surprising to find that
f is not a constant, although generally considered to be constant, and decreases greatly with increasing
V and
X.
F is the function of
P and
X only, and increases with increasing
P and
X. In the case where
P and
X are fairly large,
F attains its saturated value 1, holding up its effects on ink transferring as shown in the equation above. But when
P or
X is very small,
F is very small and changes greatly with
P and
X, and becomes a critical factor in ink transferring.
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