Zn-based composite plated steel sheets are expected to exhibit better corrosion resistance than zinc- or zinc-alloy-plated steel due to the existence of dispersed particles. It is of importance, therefore, to clarify the codeposition mechanism of the dispersed particles in order to control the plating structure, and thereby control the corrosion resistance. A study was conducted on the electrodeposition behavior of Zn-Ni-SiO
2 composite plated steel sheets that were electroplated from an electrolyte containing Zn ion, Ni ion and SiO
2 colloid. It was found that the SiO
2 content of the plated layers increased rapidly with an increase in the SiO
2 concentration in the bath, showing that Guglielmi's two-step codeposition mechanism did not hold in this case. The cross-sectional structure of the plating layer was studied by grow discharge spectrometry (GDS) and transmission electron spectroscopy (TEM). It was found that Zn-7.4wt%Ni-1.6vol%SiO
2 composite plating had a double-layered structure: an under layer consisting mainly of Zn-Ni alloy and an outer layer of segregated SiO
2 thin film. Zn-12.1wt%Ni-20.5vol%SiO
2 composite plating, on the other hand, had a laminar structure, consisting of aggregated layers of SiO
2 and Zn-Ni alloy, and Zn-Ni alloy layers. It was concluded that these codeposition behaviors depended on the peculiar properties of SiO
2, which adsorbs Ni ions in the bath selectively, and agglomerates at the cathode.
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