Journal of The Surface Finishing Society of Japan
Online ISSN : 1884-3409
Print ISSN : 0915-1869
ISSN-L : 0915-1869
Volume 54, Issue 10
Displaying 1-17 of 17 articles from this issue
Special Feature / Recent Development of MEMS (Micro Electro Mechanical Systems)
Reviews
Research Papers
  • Koji TAKEDA, Tsutomu KURAMOCHI, Tomoaki NOZAWA, Nobuo KIEDA, Keiichi K ...
    2003 Volume 54 Issue 10 Pages 677-682
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    A transparent super-hydrophobic polymer film was prepared by the screen printing method. Both urethane particles and colloidal silica were employed as fillers of the paste for printing. Colloidal silica effectively improved the rheological property of the paste and the urethane particles provided proper roughness. By mixing different roughness dimension, transparency, durability and super-hydrophobicity were satisfied in the prepared film simultaneously. This work demonstrated that proper filler selection is one of the key factors for the processing of multi-functional polymer films by the screen printing method.
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  • Hidemi NAWAFUNE, Shingo HIGUCHI, Kensuke AKAMATSU, Ei UCHIDA
    2003 Volume 54 Issue 10 Pages 683-688
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    The formation of LSI copper minute wiring by the electroless plating process is expected to become a dominant process for LSI interconnection because of the advantages in obtaining a film of uniform thickness on a dielectric film. Moreover, there is a possible application in three-dimensional wiring and three-dimensional mounting, which use the ball chip technology. However, the conformal deposition of metal basically takes place in electroless plating. The copper electroless deposition was done using neutral electroless plating after the copper seed layer of the sillicon wafer surface had pre-adsorbed PEG 4000 under the condition of coexistence with chloride ions. In the method utilizing pre-adsorption, a minute contacthole can be filled with copper without causing a seam due to the effect of the pre-adsorbed additive. The copper film obtained from this process is advantageous in electromigration (EM) resistance, because the priority orientation the (111) plane, which is the close-packed plane of the fcc structure, is shown and the crystallite size is 37nm. The specific resistance of the copper film is 1.85μΩ·cm.
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  • Yutaka ISHIKAWA, Yutaka SASAKI
    2003 Volume 54 Issue 10 Pages 689-692
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    Diamond synthesis onto iron substrate was tried by hot-filament chemical vapor deposition (HFCVD). Diamond can be synthesized at an atmospheric pressure by spraying a source gas onto an iron substrate with a nozzle. Diamond crystal grows to a size of about 20μm in 180 min. Diamond synthesized by the present method contains only a small amount of non-diamond carbon. Diamond synthesis on a silicon wafer is also enhanced by spraying a source gas onto a substrate like an iron case.
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  • Takashi MINETA
    2003 Volume 54 Issue 10 Pages 693-697
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    This paper describes the effects of pulse voltage application on the basic characteristics of electrochemical etching of NiTi shape memory alloy in LiCl-ethanol solution. The influence of dissolves products on etching characteristics has been also considered. The etched surface tended to be rough in the case of pulse etching under a low pulse duty ratio, under low applied voltage and with a wide etching pattern. The etch rate was about 4μm/min in the case of DC etching ; on the other hand, the etch rate could be suppressed below 0.5μm/min in the case of pulse etching with linear dependence on the duty ratio. Etch factor (etched depth/side etching width) increased above 2.0 with a wide pattern in the case of pulse etching because the dissolved products can be diffused out from the etched groove in the OFF-time of the pulse. However, there was little drastic effect of pulse etching on the etch factor when the pattern was narrower than 60μm because of the difficulty of the diffusion. It has become apparent that the dissolved products are necessary to obtain a uniform etched surface ; however, the dissolved products inhibit the high etch factor. Suitable etching conditions should be selected according to the application.
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  • Katsuya TESHIMA, Yasushi INOUE, Hiroyuki SUGIMURA, Osamu TAKAI
    2003 Volume 54 Issue 10 Pages 698-703
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    Silica films have been synthesized on a polymeric substrate, that is, polyethylene terephthalate (PET), by low-temperature plasma-enhanced chemical vapor deposition using an organosilicon compound and oxygen. Scanning electron microscope images clearly showed that the silica growth process depended on deposition conditions, including substrate surface conditions and the presence of activated oxygen species. Fragments of the organosilicon compound molecules are thought to adsorb selectively on energetically advantageous areas of the PET substrate. Dome-shaped silica structures formed in this manner on the polymeric surface in the early stage of the deposition. When no active oxygen species existed in the plasma, the boundaries between these domes remained in the deposited film even when the deposition was further prolonged. On the other hand, in the presence of activated oxygen species in the plasma, these silica domes fused to each other and, consequently, a fairly smooth film was formed at an increased deposition time. Finally, densely-packed silica films were successfully formed on the PET substrates.
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Technological Papers
  • Akihiko HIROTA, Yoshiaki ARAI, Shigeo SATO, Seiji KAMASAKI
    2003 Volume 54 Issue 10 Pages 704-709
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    Lead has serious influences on the human body, and lead release from water supply lead pipe into tap water becomes one of the serious problems. The regulations for lead concentration in tap water have gradually become stricter, and will likely be even more stringent in the future.
    As one of the methods for dealing with the problem of lead water supply pipes prudently, the authors took notice of the electrochemical surface reforming method, and the modification of the lead surface was tried using the repetition technique of the anode-cathode alternate potential sweep. A phase-mixed modified layer, which consists of lead carbonate, lead hydroxide, lead monoxide and lead dioxide, was formed by electrolysis using alkaline electrolyte including carbonate ions. With this modified surface layer, it was possible to suppress the elution amount of lead to about 25 % of that of untreated lead.
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  • Keisuke KISHIMOTO, Shinji YOSHIOKA, Koichi KOBAYAKAWA, Yuichi SATO
    2003 Volume 54 Issue 10 Pages 710-713
    Published: 2003
    Released on J-STAGE: November 19, 2004
    JOURNAL FREE ACCESS
    Sodium allylsulfonate, saccharin, naphthalene-1, 3, 6-trisulfonic acid trisodium, and 2-butyne-1, 4-diol were added to a Watt bath to study the effects of additives on the characteristics of electroplated nickel films, i.e., crystal structure, hardness, and throwing power. When the additives having a sulfo group in the molecular structure were used, the obtained nickel films had a crystal structure preferentially oriented to a (111) face, and tended to have higher hardness and a small crystallite size. The electroplated nickel films with the highest hardness and the best throwing power were obtained, when allylsulfonate having both allyl and sulfo groups was added.
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