The stability of pH of electrolyte composed of zinc-diamine chelate was investigated to determine the optimum condition for electrodeposition of zinc.
The following results were obtained.
(1) The current density-deposition potential curve indicated that stable complex ion of (Zn(En)
3)
++ or (Zn(Pn)
3)
++ was formed in the range of pH 9-13. When alkalinity was more stronger, the effects of zincate ions were more predominant on electrolysis.
(2) Complex ions were much affected by anions. The deposit of zinc was not excellent, when it was obtained from alkaline solution containing a large amount of sulfate ions.
(3) When pH range was in acidic or in strong alkaline, complex ions of diamine with zinc were not formed. In this case, diamine reacted only as an addition agent on electrolysis and made the deposit more compact, but the chromate coating on the deposit obtained from such a solution was not so excellent.
(4) The deposit of zinc on steel strip obtained from the solution containing gelatine in pH range of 9-13 was so compact that it was as excellent as the deposit from the conventional cyanide baths. However, the pH range should be limited to 9-12, because the dissolution of zinc anode was incomplete at pH 13. The optimum condition for electrolysis was as follows, when cathode current efficiencies were 95-97%.
When Pn was used
En 1.8-2.4mol/
l 1.5-1.8mol/
lZnCl
2 0.6-0.8mol/
l 0.5-0.6mol/
lNaCl 0.4mol/
lGelatine 0.5-1.0g/
lpH 9-12
Temperature Room Temperature
Cathode current density 1.0-3.5A/dm
2 1.0-3.0A/dm
2
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