The converter residue, which is formed in the copper-making stage and mainly composed of partially melted Cu
2O-FeO
n or Cu
2O-FeO
n-SiO
2 base slag and crude copper entrained in it, causes some serious problems in the converting operation as well as the elimination of minor elements. The present study aims at originating a process that enables the treatment of this residue by reforming it to fully melted CaO-FeO
n-Cu
2O or CaO-FeO-Cu
2OSiO
2 slag by adding CaO flux.
The phase relations in the CaO-FeO
n-Cu
2O system were investigated at 1200-1300°C in air or argon gas atmosphere, and it was clarified that a considerably wide miscible region existed in the range of high Cu
20 concentration. When 7.5 or 15 wt% SiO
2 was added to the CaO-FeO
n-Cu
20 ternary system, a two-liquid region, along with the miscible region, appeared in the range of high Cu
20 composition, and it was considered that the formation of a double oxide, 2CaO-SiO
2, resulted in the miscibility gap. The phase relations in the CaO-FeO
n-Cu
2O-7.5% SiO
2 slag in equilibrium with copper metal as well as the distribution ratios of minor elements between the both phases were determined at 1200°C. The phase relations did not much differ from those obtained under a condition without copper metal. The distribution ratios,
Lxs/c, at
Po
2=4×10
-5 atm are 7, 8, 1.5, 45 and 600 for arsenic, antimony, bismuth, lead and zinc, respectively.
It might be concluded from the present study that the converter residue can be melted at around 1200°C by adding CaO flux to as much as 10 wt%, and that a significant improvement in the elimination of minor elements can be expected by discharging the melted residue out of the converter.
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