The ammonia (NH
3) injection control of non-catalytic exhaust gas denitrification system in a refuse incinerator plant has been developed.
While saving NH
3 consumption, the control system reduces the nitrogenoxide (NO
X) concentration in the exhaust gas effectively.
Because of the injection system structure, generated NO
X concentration from the refuse combustion process cannot be measured in the period of NH
3 injection. Moreover, generated NO
X concentration fluctuates widely and rapidly due to the refuse quality and the combustion condition. These characteristics make it difficult to analyse the dynamics of the process and to design the control system.
The statistical estimation of generated NO
X concentration applied to combustion process data has solved the problem. It has been found that the denitrification ratio calculated with the estimated NO
X concentration has few noise components.
From the NH
3 injection step response analyses to the actual plant, the following results are obtained.
i) The process can be regarded as a first-order delay system with deadtime.
ii) The order of the process delay is some minutes.
iii) The temperature of the injection point influences the process gain and delay to a great extent.
From the experiments, it was found that the conventional PID control could not be effective such large process delay and large process parameter variation.
Finally, combination of the gain scheduled PID control and the modified Smith predictor was adopted to the NH
3 injection control.
Implemented on a micro-computer, this control system has been applied to an actual refuse incinerator plant and has shown good performance.
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