The surface pattern of granular materials in a storage vessel has undulations which vary in accordance with the supply and discharge of the materials. Therefore, in order to measure the content amount accurately, pattern recognition of the surface shape is important.
In this paper a newly developed measuring equipment, using an ultrasonic sensor for observation of surface patterns in storage, has been proposed.
The bimorph type transducer, whose resonance frequency and half width were 66kHz and 5 degrees respectively, was tilted to measure the inclination angle of the surface by detecting the maximum reflection intensity of the ultrasound. The time interval between the sound pulse emission and reception of both the surface reflection and the inclination angle were measured over the surface points. The data was then processed, taking into acclount the granular properties to depict the profile. In a symmetrical hopper, cross section patterns for the surfaces with flat, concave, and convex figures were estimated. The results were satisfactory with maximum measurement error of 1.0cm and 2.4cm for sand and nylonchips respectively.
The effect of the particle size and fractional voidage on the measurement was experimentally investigated. We found that the measurement accuracy increased as both the size and the porosity decreased, mainly due to the scattering effect of the sound on the surface. Fundamental characteristics, applicability of the instrument, and relation between measurement error and material properties were also discussed.
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