Cathode materials for lithium-ion batteries are usually prepared by a high-temperature solid-state reaction and various solution methods such as co-precipitation, sol-gel, and hydrothermal reactions. However, the microstructural control of cathode particles for improving its electrochemical performance requires multi-step processes in these preparation methods. In this paper, we present the mechanical method using an attrition-type mill to produce cathode particles. This method can directly synthesize the typical cathode active materials without external heating and atmosphere control. Moreover, the suitable microstructure as a cathode particle of each active material is obtained by one-step mechanical process. We have demonstrated the one-step mechanical synthesis of the LiCoO
2 granule consisting of nanoparticles and the composite granule of LiFePO
4/C with porous structure. The spinel-type cathode particle with full concentration gradient was also prepared by using the mechanically preparedcore@shell particle as a precursor. The mechanical method may provide new opportunities for low-cost production of functional materials as well as cathode materials for lithium-ion batteries.
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