Non-radioactive concrete waste generated from dismantling of a standard large nuclear power plant is estimated to be about 500,000 tons in weight. Using such waste as recycled aggregate within the enclosure of the plant requires a new manufacturing technology that generates a minimal amount of by-product powder.
Recycled aggregate has brittle parts with defects such as cracks, pores, and voids in residual paste from original concrete. This study presents a method of selectively removing the defective parts during manufacture to improve the quality of the recycled fine aggregate. With this selective removal method used, the amount of by-product powder can be reduced by half as compared to that by a conventional method.
The influences of the characteristics of the recycled fine aggregate on the flowability and strength of the mortar using recycled fine aggregate were evaluated by multiple linear regression analysis. The results clearly showed that the flowability was primarily affected by the filling fraction of recycled fine aggregate, while the compressive strength of mortar was primarily affected by the fraction of defects in the aggregate. It was also found that grains produced by a granulator have more irregularities in the surfaces than those produced by a ball mill, providing an increased mortar strength.
Using these findings from this study, efforts are also being made to develop a mechanical technology that enables simultaneous processing of decontamination and recycling. The granulator under consideration is capable of grinding the surfaces of irregularly shaped particles and may be used successfully, under optimal conditions, for the surface decontamination of concrete waste contaminated with radioactive materials.
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