Cement manufacturers are in the process of replacing conventional raw materials and fuels with by-products and wastes as a means to contribute to the environment. Alternative raw materials and secondary fuels contain minor elements which can influence burnability as well as properties of clinker minerals and cement. Burnability influences the amount of free lime in clinker, which results in variations in mineral composition and cement hydration. In order to optimize the use of alternative resources, this study evaluated the effects of minor elements on clinker minerals and cement hydration under a constant free lime effect and determined the limits of MgO, NiO, CuO, ZnO, TiO
2 and P
2O
5.
Minor elements were classified into three groups based on similarity in the effect on clinker minerals. Group I including MgO and NiO was distinguished by the presence of periclase and periclase-like crystals. Group II including ZnO and CuO was characterized by negligible changes to the silicate phase along with, at high content, the formation of excess oxides which acted as a retarder in cement hydration. Group III including TiO
2 andP
2O
5 was defined by a decrease in C
3S. This study led to the following recommended limits for minor elements based on cement hydration and strength are as follows: MgO ≤ 2.00% for negligible effect, NiO ≤ 1.95% for negligible effect; CuO ≤ 0.48% for negligible effects; ZnO ≤ 0.97% for beneficial strength gain; TiO
2 ≤ 50% for negligible effects; and P
2O
5 ≤ 091% for negligible effects.
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