Copper-lead-alloy coated graphite powders containing 40-50% graphite were pressed and sintered in hydrogen. The sintering process and properties of sintered brush were examined. The results obtained are as follows:
(1) Thermal expansion in the pressed direction during sintering affects the properties of sintered brush.
(2) The brushes sintered at 400-500°C have sufficient bending strength and low electrical resistivity.
(3) Friction coefficient of sintered brushdecreases with increasing graphite content, and 1-2% lead in brush structure lowers and stabilizes friction coefficient.
(4) Thermal expansion of sintered brush shows much higher value in the pressed direction than in the direction perpendicular to it.
(5) The distributions of copper and graphite are very uniform in the structure of sintered brush, and wearing characteristics of the brush are superior.
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