Commutating ability of two-grade double-layer brush, which is composed of the leading layer of low resistivity grade and the trailing layer of high resistivitygrade, is investigated by numerical analysis of commutation and by experiments using a testing apparatus of commutating ability of brushes and a 560w universal motor. The following results are obtained.
In case of the two-grade double-layer brush as well as monoblock brush, the higher the sliding contact resistance, the better the commutating ability has. If the contact resistance of both two-grade double-layer brush and monoblock brush with same size are nearly equal, the former has the better commutating ability than the latter.
And in case of both brushes having low contact resistance, this superiority of the twograde double-layer brush is conspicuous.
On the subject of the relation of commutation characteristics and the ratio of contactresistance of trailing layer to leading layer, the value of ratio of about 5 gives the best commutation quality.
And in case of both brushes having low contact resistance, this superiority of the two-of monoblock brush, if the sliding contact resistance as well as metal content ofboth brushes are almost same.
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