Spheroidal graphite cast iron is widely used for various purposes due to its excellent mechanical properties. To improve its mechanical properties, rare earth is added.
In this study, the effects of rare earth content on fatigue strength were investigated. Test specimens were added with 2.0%, 0.5%, 0.3% and 0% rare earth, and fatigue tests were performed using a plane bending fatigue test machine. The stop condition in the fatigue tests was 107 times of repetitions or fracture of specimen. Fatigue strength was taken to be load stress of specimens that had not fractured.
From the results of the plane bending fatigue test, the fatigue strength of test specimens containing rare earth was found to be about 307MPa. The fatigue strength of that without rare earth was 293MPa, which is a decrease of 8% compared to test specimens containing rare earth. The factors decreasing fatigue strength were studied by the observation of the fractured surface of the test specimens. As a result, casting defects were observed in the fractured surface. We therefore applied the √area parameter model to casting defects, evaluated using stress intensity factor ⊿K and threshold stress intensity factor ⊿Kth. As a result, it was found that the difference between ⊿K and ⊿Kth increased in test specimens not containing rare earth, and this is thought to lower fatigue strength.
In addition, test specimens not containing rare earth showed less nucleation effects of graphite than those that did, suggesting that the volume expansion of the graphite during crystallization decreases expansion pressure, resulting in the large casting defects.
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