The purpose of this paper is to report the results of the plant experiments concerning the magnetic roughing concentrator for low grade iron ore which had been carried out since 1964 in theKamaishi mine.
The concentrator manufactured for trial have the construction illustrated in Fig. 1, Photo-1 and-2. It consists mainly of a shaking feeder having the same mechanism as a shaking table and a drum type magnetic concentrator being deeply immersed in water.
Ore particles are previously stratified by the shaking motion of the feeder, hence magnetic particles are reasonably attracted to the magnetic separator at the top of the drum. The predominating characteristics of this rough concentration process have been evidently recognized in the previous investigations.
The concentrator have the dimensions of a total height of 3, 115mm, a total length of 4, 450mm and a total width of 1, 130mm. The diameter of the separation drum is 1000.8mm, the effective span of the drum is 120mm and the maximum strength of the magnetic field on the surface of the drum is 1, 200 Oe.
The influences of feed rate, the revolution rate of the drum, the inclination and the shaking rate of thefeeder and its stroke length on the separation results are investigated. Experimental results are tabulated in tables 4, 5 and 6. In coarse ore separation (spiral separator tailing, table 4) the recovery of magnetic Fe remains about 65%. On the other hand in medium size (flotation tailing, table 5) and fine size (thickener spigot, table 6) the separation recoveries are keeping higher values of 80-94%.
Cleaning of the rougher concentrate of this separator is carried out by using a small scale Ferrogum magnetic separator. We obtained the final concentrate of magnetic Fe
c=58% under the recovery of E=98%.
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