The silica powder is now commonly used as a kind of abrasives. Besides, the silica powder reacts with the slaked lime under saturated steam pressure to form the calcium silicate hydrate, which is expected to be utilized as a binder for the
whetstone
.
The authors, therefore, investigated here to find out whether these two characterististics of the silica powder were available for manufacturing the
whetstone
.
The followings are the results obtained;
1) The
whetstone
made by this process gave sufficiently good quality for practical use.
2) The variations of the mix ratio of slaked lime to silica powder, the curing pressure, the molding pressure and the fineness of silica powder gave various values of Rockwell hardness, compressive strength, pore size distribution and quality of abrasion. For example, it was possible to decrease Rockwell hardness and the compressive strength by decreasing the mix ratio of slaked lime to silica powder, while the pore volume was increased.
3) The best quality of abrasion was achieved at the curing pressure of 15kg/cm
2.
4) The mix ratio of slaked lime to silica powder by weight gave considerably good quality of abrasion in the range from 1 : 3 to 1 : 6.
5) By increasing the molding pressure, Rockwell hardness was increased, while the abrasion ratio of
whetstone
to iron piece was decreased.
6) By increasing Blaine specific surface of silica powder, Rockwell hardness, and the abrasion loss of
whetstone
and iron piece were decreased.
7) Mixing of carborundum was effective for the improvement of the quality of abrasion.
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