JSME International Journal Series C Mechanical Systems, Machine Elements and Manufacturing
Online ISSN : 1347-538X
Print ISSN : 1344-7653
ISSN-L : 1344-7653
PAPERS
Ultraprecision Machining Characteristics of Poly-Crystalline Germanium
Jiwang YANYasunori TAKAHASHIJun’ichi TAMAKIAkihiko KUBOTsunemoto KURIYAGAWAYutaka SATO
Author information
JOURNAL FREE ACCESS

2006 Volume 49 Issue 1 Pages 63-69

Details
Abstract

Germanium is an excellent infrared optical material. On most occasions, single-crystalline germanium is used as optical lens substrate because its homogeneous structure is beneficial for fabricating uniform optical surfaces. In this work, we attempt to use poly crystals as lens substrates instead of single crystals, which may lead to a significant reduction in production cost. We conducted ultraprecision cutting experiments on poly-crystalline germanium to examine the microscopic machinability. The crystal orientations of specific crystal grains were characterized, and the machining characteristics of these crystal grains including surface textures, cutting forces, and grain boundary steps were investigated under various machining conditions. It was possible to produce uniformly ductile-cut surfaces cross all crystal grains by using an extremely small undeformed chip thickness (∼ 80nm) under negative tool rake angles (∼ -45°). This work indicates the possibility of fabricating high-quality infrared optical components from poly-crystalline germanium.

Content from these authors
© 2006 by The Japan Society of Mechanical Engineers
Previous article Next article
feedback
Top