ISIJ International
Online ISSN : 1347-5460
Print ISSN : 0915-1559
ISSN-L : 0915-1559
Regular Article
Relationship between Structure and Thermodynamic Properties in the CaO–SiO2–BO1.5 Slag System
Motohiro Sakamoto Yutaka YanabaHideaki YamamuraKazuki Morita
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2013 Volume 53 Issue 7 Pages 1143-1151

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Abstract

To understand the relationship between thermodynamic properties and structures in the CaO–SiO2–BO1.5 slag system, the thermodynamic properties of BO1.5 and SiO2 were measured by a chemical equilibrium technique and the local structures of boron(B) and silicon(Si) were investigated by 11B and 29Si magic angle spinning–nuclear magnetic resonance (MAS–NMR) measurements.Activity coefficients of BO1.5 increased with an increase in the BO1.5 content of the slag system. Activity coefficients of SiO2 increased with increasing BO1.5 content and decreased with increasing CaO/SiO2 ratio.By using 11B MAS–NMR, the existence of two types of B sites was confirmed—three- and four-coordinated B sites. The relative fraction of four-coordinated B increased with an increase in the BO1.5 content and decreased with an increase in the CaO/SiO2 ratio. 29Si MAS–NMR results revealed that bridging oxygen bonding to Si atoms increased with an increase in the BO1.5 content and decreased with decreasing CaO/SiO2 ratio. The number of non-bridging oxygen atoms bonded to the tetrahedrally coordinated Si atom (NBO/T) was calculated using 29Si and 11B MAS–NMR under specific assumptions. By comparing NBO/Ts calculated from these two methods, the number of non-bridging oxygen atoms bonded to three-coordinated B in the studied composition region was estimated to be one.Finally, by comparing the thermodynamic properties with the results of MAS–NMR measurements, it was found that the composition dependences on BO1.5 and SiO2 activity coefficients were dependent on changes in the local structure of B and Si with composition.

1. Introduction

In the continuous casting of steel, mold flux plays important roles in producing lubrication between the mold and solidifying steel, and in controlling the heat transfer from the steel to mold. These functions of the mold flux are related to the defects on the surface of the products, such as oscillation marks and longitudinal cracks. Therefore, the composition of mold flux has been optimized to control its physical properties such as viscosity, thermal conductivity, and transmission. Boric oxide (B2O3) is an additive for controlling the physical properties of mold flux. It is used to decrease the viscosity and liquidus or crystallization temperature of mold flux. However, B2O3 in mold flux is reduced during reactions between the flux and molten steels by strong dioxide elements such as Al and Ti; moreover, the change in the flux composition is also significant. Because of such composition changes, mold flux cannot maintain its physical properties during continuous casting. To prevent this problem, fundamental information about the thermodynamic properties of mold flux, such as activity, activity coefficients, and their dependence on composition, is essential.

In the past, several researches have measured the thermodynamic properties of BO1.5 in the CaO–SiO–BO1.5 slag system. Teixeira et al.1,2) investigated the thermodynamic properties of BO1.5 at 1823 K in the CaO–SiO2–BO1.5 system in the low BO1.5 content region (<0.25 mass% BO1.5). Their results showed a strong dependence of CaO/SiO2 ratio on the activity coefficient of BO1.5 in the slag system. Sunkar et al.3) also measured the thermodynamic properties of BO1.5 in the CaO–SiO2–BO1.5 slag system in the high BO1.5 content region (molar fraction of BO1.5, XBO1.5 > 0.2). Their results showed that the activity coefficient of BO1.5 increased with increasing BO1.5 content and was independent of the CaO/SiO2 ratio in more acidic regions. They elucidated the thermodynamic behavior of BO1.5 and its composition dependency in both low and high BO1.5 content regions. However, the thermodynamic properties of BO1.5 and its composition dependency in the low BO1.5 content region (0.05 < XBO1.5 < 0.2), which are required for designing mold flux composition, have not been clarified yet.

On the other hand, the composition dependency of the thermodynamic and physical properties of a slag system has an intensive relationship with the structure of molten slags. In particular, the local structure of boron(B) in molten slags changes so drastically with composition that these structural changes significantly affect the thermodynamic and physical properties. For example, the coordination number of oxygen atoms bonded to B in molten slags varies with chemical composition and this phenomenon influences the viscosity behavior of mold flux.4) Teixeira et al. also explained the relationship between the thermodynamic properties and local structure of B on the basis of 11B MAS–NMR measurements. They showed that a strong CaO/SiO2 ratio dependency on the activity coefficient of BO1.5 was related to changes in the local structure around B. However, such a relationship has not been understood in regions with a high BO1.5 content.

In this study, the thermodynamic properties of BO1.5 and SiO2 in the low BO1.5 content region have been measured by the chemical equilibration technique using a molten Cu–Si alloy. In addition, the local structures of B and silicon(Si) have been investigated by 11B and 29Si MAS–NMR measurements to understand the relationship between the thermodynamic properties and structure in the CaO–SiO2–BO1.5 slag system.

2. Experimental

2.1. Measurement of Thermodynamic Properties

The chemical equilibrium technique with the Cu–Si alloy as the reference metal was employed to measure the thermodynamic properties of BO1.5 and SiO2.

A MoSi2 heating resistance furnace was used for this experiment. The temperature of this furnace was maintained at 1823 ± 1 K by using a Pt-6%Rh/Pt-30%Rh thermocouple. Slag samples were prepared from reagent-grade SiO2, B2O3, and CaO, calcined from CaCO3 in air. Two grams of mixed slag samples and 2.4 g of Cu-5 mass%Si (Cu-10.6 mol%Si) were inserted in a graphite crucible. Cu-5 mass% Si was preliminarily prepared by homogeneous melting in a graphite crucible under an Ar atmosphere at 1823 K for 30 min. The graphite crucible containing the slag and alloy was placed in the furnace hot zone for 18 h under CO atmosphere (PCO = 1 atm). This equilibrated time of 18 h is referenced to the experiments of Sunkar et al.3,5) The crucible was taken out from the furnace and was then quenched by flushing Ar gas on the Cu plate.

The BO1.5 and CaO contents of the slag and the B content of the alloy were analyzed by inductively coupled plasma atomic emission spectroscopy (ICP-AES). The SiO2 content of the slag and the Si content of the alloy were determined by the means of a gravimetric method.

The compositions of the slag and alloy after the experiments are listed in Table 1, along with the activities and activity coefficients of each component. The method of calculating the activities and activity coefficients is discussed in the Results section.

Table 1. Molar fraction of each component in the slag and metal after experiments, and the activities and activity coefficients of BO1.5 and SiO2 in the CaO–SiO2–BO1.5 slag system at 1823 K.
NumberSlag sampleMetalActivityActivity coefficient
XBO1.5XCaOXSiO2XCaO/XSiO2XBXSiaBO1.5aSiO2aBO1.5aSiO2
1010.0560.4610.4830.961.14 × 10–40.1330.00250.4850.0441.01
1020.1080.4450.4461.002.38 × 10–40.1370.00510.5120.0471.15
1030.1740.4200.4061.044.15 × 10–40.1430.00860.5520.0501.36
1040.2250.3940.3811.036.41 × 10–40.1520.01280.6150.0571.61
1050.0620.4880.4501.081.06 × 10–40.1230.00240.4250.0390.94
1060.1040.4750.4211.132.30 × 10–40.1270.00520.4520.0491.07
1070.1430.4630.3941.183.78 × 10–40.1330.00820.4860.0581.24
1080.1960.4550.3491.306.08 × 10–40.1420.01270.5470.0651.57
1090.0580.5020.4411.141.18 × 10–40.1220.00270.4210.0470.95
1100.1030.4880.4091.192.29 × 10–40.1270.00510.4480.0501.10
1110.1550.4750.3691.293.56 × 10–40.1330.00770.4900.0501.33
1120.1920.4670.3411.375.13 × 10–40.1370.01090.5170.0571.51
1130.0650.5410.3931.380.99 × 10–40.1050.00240.3290.0370.84
1140.1080.5320.3601.482.02 × 10–40.1180.00470.3970.0431.10
1150.1580.5090.3331.533.32 × 10–40.1220.00760.4190.0481.26
1160.2010.4920.3071.605.54 × 10–40.1300.01220.4670.0611.52
1170.1010.5420.3571.521.60 × 10–40.1090.00390.3470.0380.97
1180.1650.5110.3241.584.31 × 10–40.1110.01030.3570.0631.10
1190.2290.4940.2771.797.31 × 10–40.1180.01070.3980.0741.44
1200.3020.4640.2341.981.17 × 10–30.1340.02540.4920.0842.10

2.2. Structural Analysis

2.2.1. Sample Preparation

For 11B MAS–NMR samples, reagent-grade SiO2, B2O3, and CaO, calcined from CaCO3 for 24 h at 1273 K in air, were used as raw materials. They were mixed and placed in a platinum crucible. The crucible was put in the MoSi2 electrical furnace at 1823–1873 K (this temperature depended on the liquidus temperature of the samples.) for 1 h. To obtain a vitrified sample that can maintain its structure in the molten state, the samples were quenched by pouring into water. The composition of the samples used for 11B MAS–NMR measurements is listed in Table 2.

Table 2. Composition of samples for structural analysis. Numbers in the parentheses indicate the number of the sample with a similar composition.
Sample numberTarget nuclei for MAS–NMRComposition (mol%)CaO/SiO2 ratioOptical basicity
CaOSiO2BO1.5FeO1.5
20111B38.756.25.10.690.604
20245.549.55.00.920.633
20343.146.910.10.920.621
20440.744.315.10.920.610
20538.241.720.10.920.599
20635.939.025.10.920.588
20750.744.35.01.150.657
20848.141.910.01.150.644
20945.539.614.91.150.632
21042.837.320.01.150.619
21140.135.024.91.150.606
21255.040.05.01.380.678
21353.337.09.71.440.669
21449.335.814.91.380.650
21546.433.719.91.380.636
21643.631.624.91.380.622
217(202)29Si45.549.45.00.20.920.633
218(204)40.644.115.10.20.920.611
219(206)35.939.025.00.20.920.589
220(207)50.744.15.00.21.150.658
221(209)45.439.515.00.21.150.632
222(211)40.134.825.00.21.150.607
223(212)54.939.95.00.21.380.678
224(214)49.335.714.90.21.380.650
225(216)43.431.525.00.21.380.622

When 29Si MAS–MAS measurements were performed for the samples described above, the spin-lattice relaxation time (T1) was found to be extremely long (over 5 min). Therefore, for preparing samples for 29Si MAS–NMR measurements, 0.2 mol% Fe2O3 was added to the samples to accelerate spin-lattice relaxation.6) The procedure for sample preparation was the same as that for the 11B MAS–NMR samples. The composition of the samples for 29Si MAS–NMR measurements is also listed in Table 2. No appreciable change in the 29Si MAS–NMR spectra was observed upon adding 0.2 mol% Fe2O3.

2.2.2. NMR Measurements

MAS–NMR spectra for 11B and 29Si were recorded on a JEOL ECA-500 (11.4 T) spectrometer. The Larmor frequencies for 11B and 29Si nuclei under the applied magnetic field were 160.4 and 99.4 MHz, respectively. The samples were inserted into a 4-mm ZrO2 sample holder and were spun at 16 kHz. For the standards of 11B and 29Si MAS-NMR, a saturated H3BO3 solution (19.69 ppm) and 2,2,3,3-d(4)-3-(trimethylsilyl)propionic acid sodium salt (98%D) (1.445 ppm), respectively, were used. For 11B MAS–NMR measurements, an RF pulse with less than one-third of the π/2 pulse length was employed to obtain more quantitative spectra.7) More details on the conditions used in the NMR measurements are listed in Table 3.

Table 3. Conditions for MAS–NMR measurements.
Nuclear property11B29Si
Nuclear spin3/21/2
Larmor frequency [MHz]160.499.4
RF pulse intensity [kHz]14251
Reputation times64–10241000–2000
Flip angle [rad]π/6π/2
Delay time [s]510
Spinning rate [kHz]1616

3. Results and Discussion

3.1. Activities and Activity Coefficients of BO1.5

The activities and activity coefficients of BO1.5 have been calculated from the composition of the slag and metal phases in accordance with reactions (1)–(3) given below:   

B(s)+3/2 CO(g)= BO 1.5 (l)+3/2 C(s) (1)
  
Δ G 1 0 =-441   165+233.3T (J/mol) 8) (2)
  
K 1 = a BO 1.5 a C 3/2 a B P CO 3/2 = γ BO 1.5 X BO 1.5 a C 3/2 γ B X B P CO 3/2 (3)
Here, ΔG1 and K1 are Gibbs free energy change and the equilibrium constant for reaction(1), respectively; aBO1.5 and γBO1.5 are the activity and activity coefficient of BO1.5 in the slag phase in reference to the pure liquid state, respectively; aB and γB are the activity and activity coefficient of B in the alloy in reference to the pure solid state, respectively. ac is the activity of carbon in reference to the pure solid state and is unity in this experiment because of the presence of the carbon crucible. The value of γB at 1823 K was calculated from the reported values at 1873 K by assuming a regular solution model, as shown by Eq. (4).3) The calculated activities and activity coefficients are listed in Table 2.   
ln γ B =2.38-0.626 X Si -14.93 X Si 2    (at 1 823 K) (4)

The relationship between BO1.5 activity and BO1.5 content in the slag is shown in Fig. 1. The value of aBO1.5 increases with an increase in the BO1.5 content and negatively deviates from ideality.

Fig. 1.

Relationship between activities of BO1.5 in the CaO–SiO2–BO1.5 slag system and molar fraction of BO1.5 at 1823 K. The dotted line is for aid in understanding.

Figure 2 shows the relationship between the molar fraction of BO1.5 and activity coefficients of BO1.5 for the present experimental composition. The activity coefficients of BO1.5 increase with an increase in the BO1.5 content and are independent of the CaO/SiO2 ratio. Increase in the BO1.5 activity coefficients with an increase in the BO1.5 content is attributed to increasing basicity because B2O3 is an acidic oxide. In addition, as mentioned in the Introduction, an increase in the BO1.5 activity coefficient seems to be influenced by changes in the local structure around B. Therefore, the local structure of B in the same composition region was investigated by 11B MAS–NMR measurements, and the relationship between the activity coefficients of BO1.5 and the local structure of B was discussed.

Fig. 2.

Relationship between activity coefficients of BO1.5 in the CaO–SiO2–BO1.5 slag system and molar fraction of BO1.5 at 1823 K.

3.2. Activity and Activity Coefficients of SiO2

The activities and activity coefficients of SiO2 are calculated according to reaction(5) given below:   

Si(l)+2CO(g)= SiO 2 (s)+2C(s) (5)
  
Δ G 0 =-706   990+364.4T(J/mol) 8) (6)
  
K 4 = a SiO 2 a C 2 a Si P CO 2 = γ SiO 2 X SiO 2 a C 2 γ Si X Si P CO 2 (7)
Here, aSiO2 and γSiO2 are the activity and activity coefficient of SiO2 in reference to the pure solid state, respectively. aSi and γSi are the activity and activity coefficient of Si in reference to the pure liquid state, respectively. γSi at 1823 K was calculated from the excess Gibbs energy change of the binary Cu–Si melt, ΔGex, reported by Miki et al., as shown in Eq. (7).9) To calculate γSi, the influence of B on γSi was ignored because the B content in Cu–Si was extremely low (below 0.001 in terms of molar fraction).   
Δ G ex = X Cu X Si { L 0 + L 1 ( X Cu - X Si )+ L 2 ( X Cu - X Si ) 2 } (8)
  
L 0 =-38   463.5+5.63362T L 1 =-52   431.2+25.2386T L 2 =-29   426.5+14.6938T 9) (9)
  
ln γ Si = 1 RT { Δ G ex +(1- X Si ) Δ G ex X Si } (10)

The relationship between the activities of SiO2 and molar fraction of BO1.5 is shown in Fig. 3. The activities of SiO2 were found to increase with increasing BO1.5 content in the slag system, and found to decrease with increasing CaO/SiO2 ratio. Because activities are influenced by the SiO2 content, it is better to focus attention on the activity coefficients of SiO2 to understand the effect of BO1.5 addition on the thermodynamic properties of SiO2. Figures 4 and 5 show the relationship between the activity coefficients of SiO2 and the BO1.5 content and the relationship between the activity coefficients of SiO2 and the CaO/SiO2 ratio, respectively. The activity coefficients of SiO2 increased with an increase in the BO1.5 content and decreased with an increase in the CaO/SiO2 ratio.

Fig. 3.

Relationship between activities of SiO2 in the CaO–SiO2–BO1.5 slag system and molar fraction of BO1.5 at 1823 K.

Fig. 4.

Relationship between activity coefficients of SiO2 in the CaO–SiO2–BO1.5 slag system and molar fraction of BO1.5 at 1823 K.

Fig. 5.

Relationship between activity coefficients of SiO2 in the CaO–SiO2–BO1.5 slag system and CaO/SiO2 ratio at 1823 K.

3.3. Composition Dependence on Local Structure of B

Figure 6 shows the 11B MAS–NMR spectra for samples with a CaO/SiO2 ratio of 1.15. In all spectra, including those for samples with a CaO/SiO2 ratio of 0.92 and 1.34, two peaks around 10 and 0 ppm were observed. According to the 11B MAS–NMR results for the Na2O–B2O3–SiO2 system reported by Stebbins et al.,10) the peaks at 10 and 0 ppm correspond to signals from [3]B and [4]B, respectively.

Fig. 6.

11B MAS–NMR spectra for samples with a CaO/SiO2 ratio of 1.15.

By deconvoluting the peaks and by comparing the peak areas, the relative fraction of each B species can be calculated. Figure 7 shows the relationship between the relative fraction of [4]B, N4, and BO1.5 content. N4 increased with an increase in the BO1.5 content at a constant CaO/SiO2 ratio. On the other hand, N4 decreased with an increase in the CaO/SiO2 ratio.

Fig. 7.

Relationship between the relative fraction of [4]B and BO1.5 content of samples.

3.4. Composition Dependence on Local Structure of Si

The 29Si MAS–NMR spectra for samples no. 217–225 are shown in Fig. 8. In all spectra, the chemical shift of main peaks ranged from –60 to –100 ppm. Figure 9 shows the relationship between the peak position of 29Si MAS–NMR spectra and the BO1.5 content of the samples. The peaks shifted toward higher magnetic fields with increasing BO1.5 content at a constant CaO/SiO2 ratio. In addition, the peaks shifted to lower magnetic fields with increasing CaO/SiO2 ratio at a constant BO1.5 content.

Fig. 8.

29Si MAS–NMR spectra for samples.

Fig. 9.

Relationship between chemical shifts of peaks in 29Si MAS–NMR spectra and BO1.5 content in the slag.

Table 4 lists the 29Si MAS–NMR chemical shifts of Qn (n: 1–3) in sodium, potassium, and calcium silicate binary glasses.11,12) In these systems, the value of chemical shifts varies toward higher magnetic fields with an increase in the number of bridging oxygen atoms bonded to the Si atom. Therefore, in the studied CaO–SiO2–BO1.5 system, the number of bridging oxygen atoms bonded to the Si atom increases with increasing BO1.5 content and decreases with increasing CaO/SiO2 ratio.

Table 4. 29Si MAS–NMR chemical shifts of Qn (n: 1–3) in sodium, potassium, and calcium silicate binary glasses.10,11)
Na2O–SiO2K2O–SiO2CaO–SiO2
Q1–69–72–74.6
Q2–76–80–81.7
Q3–89–88–90.4

4. Discussion

The local structures of B and Si will be first discussed in more detail. At the end of the discussion, the relationship between the local structure and thermodynamic properties for the studied slag system will be discussed.

4.1. Basicity Dependence of Local Structure of B

To comprehensively understand the BO1.5 content dependence and CaO/SiO2 ratio dependence on the local structure of B, the basicity dependence on the local structure of B was investigated. As a criterion for basicity, the theoretical optical basicity suggested by Duffy and Ingram was chosen.13) The theoretical basicity can be calculated using Eq. (11).14)   

Λ th = i X i n i Λ th,i i X i n i (11)
where Λth,i is the theoretical optical basicity of a pure subtance (CaO: 1, SiO2: 0.48, and BO1.5: 0.42).14) The variable ni represents the number of oxygen atoms in the molecule; for the present system, ni is 1 for CaO, 2 for SiO2, and 1.5 for BO1.5.

Figure 10 shows the relationship between Λth and the fraction of [4]B, N4. The reported N4 values by Tanaka et al. for the CaO–SiO2–B2O3 glass system are shown in Fig. 10.15) N4 values in the present study are in good agreement with the reported values. N4 decreased with increasing Λth. The dependence of Λth on N4 was independent of the CaO/SiO2 ratio.

Fig. 10.

Relationship between the relative fraction of [4]B and theoretical optical basicity of samples.

In terms of the local structure of [4]B in borosilicate glass or a slag system, Dell et al.16) suggested a structural model, in which the [4]B atoms are bonded to four bridging oxygen atoms connected to Si atoms. In addition, Duffy and Ingram showed the stability of the local structure of [3]B and [4]B at various optical basicities. On the basis of their results, the local structure of B changes with an increase in basicity as follows: [3]B with three, [4]B with four, [3]B with two, and [3]B with one bridging oxygen atom, and [3]B with three non-bridging oxygen atoms.

For the studied composition, N4 decreases with an increase in basicity. From this result, an increase in basicity seems to result in the destruction of the [4]B structure; moreover, [3]B with two or one bridging oxygen atom is also created with an increase in basicity.

4.2. Influence of BO1.5 on Local Structure of Si

At a constant CaO/SiO2 ratio, as discussed in section 3.4, the number of bridging oxygen atoms increases with an increase in the BO1.5 content. This phenomenon can be explained as follows. From the optical basicity of pure substances, BO1.5 is more acidic than SiO2 (optical basicities of pure BO1.5 and SiO2 are 0.42 and 0.48, respectively14)). This means that the B cation (B3+) attracts the O2– ion more than the Si cation (Si4+) does. With increasing BO1.5 content in the slag system, the non-bridging oxygen atom bonded to the Si atom is extracted by BO1.5 and the number of bridging oxygen atoms bonded to the Si atom increases. In this case, two reactions can occur, depending on the number of oxygen atoms coordinated to the B atoms. In the case when B exists as [3]B, reaction(12) occurs upon increasing BO1.5 content.   

2(Si- O - )+ ( [3] B-O- B [3] )=(Si-O-Si)+2( B [3] - O - ) (12)

In the case when B exists as [4]B, the non-bridging oxygen atom directly bonded to the Si atom coordinates to [3]B and makes it [4]B, as shown by Eq. (13).   

(Si- O - )+( B [3] )=(Si-O- B [4] - ) (13)

On the other hand, as discussed in section 3.4, the number of bridging oxygen atoms bonded to the Si atom decreases with an increase in the CaO/SiO2 ratio. This implies that the silicate network is broken with an increase in the CaO/SiO2 ratio. This happens because with an increase in the CaO content, the modifying oxide of CaO breaks the silicate network, as shown by Eq. (14). This phenomenon is identical to that observed in a binary alkali or alkali silicate slag system.17)   

(Si-O-Si)+ O 2- =2(Si- O - ) (14)

4.3. Basicity Dependence on Local Structure of Si

The optical basicity dependence on the local structure of Si was also investigated. The relative ratio of Qn was calculated by deconvoluting the 29Si MAS–NMR spectra. On the basis of the chemical shift values of CaSiO3 glass reported by Zhang et al. (Table 412)), the 29Si MAS–NMR spectra for the samples have been deconvoluted using a Gaussian function. According to Martin et al., in the alkali borosilicate glasses system, the possible effect of Si–O–B bonds on the chemical shifts values of Qn is negligible and affects those values by a few ppm at most.18,19,20) Therefore, in this deconvolution of the 29Si MAS–NMR spectra, the chemical shifts values of Qn were assumed to be independent of the slag composition such as BO1.5 content and CaO/SiO2 ratio. The obtained relative ratios of Qn from each peak area are listed in Table 5. The relationship between the optical basicity and relative ratio of Qn is shown in Fig. 11. In the studied composition, Q1 increases with an increase in the optical basicity. In the low basicity region, Q2 increases with the optical basicity but then decreases when the optical basicity exceeds 0.63. Q3 and Q4 decrease with an increase in the optical basicity.

Table 5. Relative fraction of Qn component and NBO/T (NBO/TSi) values obtained from 29Si MAS–NMR results for each sample.
NumberRelative fraction of QnNBO/TSi
Q0Q1Q2Q3Q4
2170.000.130.820.050.002.07
2180.000.050.490.400.061.53
2190.000.080.240.590.091.30
2200.000.150.680.180.001.97
2210.000.120.670.200.001.92
2220.000.070.520.370.041.62
2230.030.450.440.080.002.44
2240.000.240.620.130.002.11
2250.000.080.740.180.001.89
Fig. 11.

Relationship between the relative fraction of Qn and theoretical optical basicity.

At the optical basicity of 0.63, the relative ratio of Q2 becomes maximum. This optical basicity of 0.63 is close to the optical basicity of CaSiO3 glass (Λth = 0.65). The local structure of Si in CaSiO3 glass is thought to be Q2. Therefore, in Fig. 11, it is quite reasonable that the relative ratio of Q2 reaches the maximum value at around the optical basicity of 0.65.

4.4. Estimation of Number of Non-bridging Oxygen Atoms Bonded to Three-coordinated B, [3]B

On the basis of 11B and 29Si MAS–NMR results, the local structure of B will be discussed in more detail. The number of non-bridging oxygen atoms bonded to three-coordinated B, [3]B, can be estimated from 11B and 29Si MAS–NMR results.

By using the relative fraction of Qn calculated from 29Si MAS–NMR results, the number of non-bridging oxygen atoms bonded to the tetrahedrally coordinated Si atom (denoted here as NBO/TSi) was calculated according to Eq. (15). The calculated NBO/TSi values are listed in Table 5.   

NBO/T Si = 4- ([Q 0 ]×0+[ Q 1 ]×1+[ Q 2 ]×2+[ Q 3 ]×3+[ Q 4 ]×4) (15)

There is another method of calculating the NBO/T values by using 11B MAS–NMR results. For this, some assumptions are needed. The first assumption is that in the slag system, CaO is completely ionized and O2– ions are bonded to Si4+ and B3+. The second is that [4]B bonds only to the bridging oxygen atoms. The third assumption is that the non-bridging oxygen atoms are bonded to the [3]B or Si atom. Under these assumptions, NBO/T (denoted here as NBO/TB) can be calculated from the 11B MAS–NMR results by using Eq. (16).   

NBO/T B = CaO-0.5 N 4 BO 1.5 -0.5i(1- N 4 ) BO 1.5 SiO 2 (16)
where N4 is the relative fraction of [4]B calculated from the 11B MAS–NMR results; and i is the number of non-bridging oxygen atoms bonded to [3]B (i = 0–3). The calculated NBO/TB values for each i value are listed in Table 6.
Table 6. NBO/T values calculated from 11B MAS–NMR results. i denotes the number of non-bridging oxygen atoms bonded to three-coordinated B. Numbers in parentheses denote the sample number with a similar composition.
NumberNBO/TB
i = 0i = 1i = 2i = 3
217(202)1.821.741.661.58
218(204)1.741.501.261.03
219(206)1.601.200.800.40
220(207)2.292.192.091.99
221(209)2.211.921.631.34
222(211)2.061.581.110.63
223(212)2.752.632.522.40
224(214)2.702.341.981.62
225(216)2.541.971.400.83

Figure 12 shows the relationship between the NBO/TB and NBO/TSi values for each sample according to i. In this figure, NBO/TSi and NBO/TB values should be the same because both of them denote the number of the non-bridging oxygen atoms bonded to the Si atom. Therefore, each plot should move along the dashed line, which implies that NBO/TB is equal to NBO/TSi. Among the four figures, the one in which the plot is almost near to or on the dotted line is the figure within which i is equal to one. Therefore, in the studied composition, a maximum of three coordinated B atoms were estimated to bond to one non-bridging oxygen atom and two bridging oxygen atoms.

Fig. 12.

Relationship between NBO/T values obtained from 11B MAS–NMR results (NBO/TB) and NBO/T values calculated from 29Si MAS–NMR results (NBO/TSi).

This estimated local structure of B is in good agreement with that discussed previously, i.e., [3]B with a non-bridging oxygen atom is created from the destruction of [3]B upon an increase in the basicity. The method for estimating the local structure of [3]B can be performed under several assumptions. Therefore, the possibility that the local structure of [3]B will change with composition cannot be denied. To understand the local structure of oxygen in more detail, other structural analysis methods such as 17O NMR would be needed.

4.5. Relationship between Activity Coefficient of BO1.5 and Local Structure of B

Finally, the relationship between the local structure of B and thermodynamic properties of the studied slag system are discussed. The relationship between the activity coefficients of BO1.5 and the relative fraction of [4]B was estimated as shown in Fig. 13. It was found that at similar CaO/SiO2 ratios, the activity coefficients of BO1.5 increase with an increase in the fraction of [4]B. The activity coefficient of BO1.5 indicates the stability of B in the slag. An increase in the activity coefficients with an increase in the fraction of [4]B implies that B in the molten slag becomes more unstable. [4]B is more unstable than [3]B in this composition region. Dell suggested a structural model for B in the borosilicate glass system, in which [4]B atoms were coordinated to four bridging oxygen atoms.16) On the other hand, as discussed in Section 4.4, [3]B mainly exists as [3]B bonded to two bridging oxygen atoms in the studied composition. By changing the structure from [3]B coordinated to two bridging oxygen atoms to [4]B, B becomes more unstable, resulting in an increase in the activity coefficients of BO1.5.

Fig. 13.

Relationship between the fraction of four-coordinated B atoms to total B atoms, N4 , and the BO1.5 activity coefficients of samples.

4.6. Relationship between Thermodynamic Properties and Local Structure of Si

As shown in Fig. 4, the activity coefficients of SiO2 increase with the BO1.5 content. This composition dependence on the activity coefficients of SiO2 can be explained as follows. As shown by 29Si MAS–NMR results, the number of the bridging oxygen atoms bonded to the Si atom increases and the polymerization of the silicate network is promoted with an increase in the BO1.5 content. This polymerization of the silicate network seems increase the energy level; thus, the addition of BO1.5 increases the activity coefficient of SiO2.

On the other hand, as shown in Fig. 5, the activity coefficients of SiO2 decrease with an increase in the CaO/SiO2 ratio. The 29Si MAS–NMR results revealed that increasing CaO/SiO2 ratio breaks down the silicate network and decreases the number of bridging oxygen atoms bonded to the Si atom. This structural change makes the Si atom more stable, so that the activity coefficients of SiO2 decrease with an increase in the CaO/SiO2 ratio.

In the studied slag system, the thermodynamic properties of SiO2 are strongly dependent on the local structure of Si.

5. Conclusions

To understand the relationship between the thermodynamics properties and local structures in the CaO–SiO2–BO1.5 slag system, activities and activity coefficients of BO1.5 and SiO2 were measured by the chemical equilibrium technique. Moreover, the local structures of B and Si were estimated by MAS–NMR. The following conclusions were obtained.

The activity coefficients of BO1.5 increase with an increase in the BO1.5 content and are independent of the CaO/SiO2 ratio. The activity coefficients of SiO2 increase with an increase in the BO1.5 content and decreases with an increase in the CaO/SiO2 content.

The local structures of B and Si in the CaO–SiO2–BO1.5 slag system were estimated by 11B and 29Si MAS–NMR. The relative fraction of [4]B N4, increased with an increase in the BO1.5 content and decreased with an increase in the CaO/SiO2 ratio. Moreover, N4 decreased with an increase in the theoretical optical basicity. In the case of 29Si MAS–NMR, it was found that the number of bridging oxygen atoms around the Si atom increased with an increase in the BO1.5 content and decreased with decreasing CaO/SiO2 ratio. From these results, it was found that depending on the coordination number of the oxygen ion, the reactions listed below occurred upon increasing the BO1.5 content.

  
2(Si- O - )+ ( [3] B-O- B [3] )=(Si-O-Si)+2( B [3] - O - )
  
(Si- O - )+( B [3] )=(Si-O- B [4] - )

The number of the non-bridging oxygen atoms bonded to the tetrahedrally coordinated Si atom (NBO/T) was calculated by two methods—using 29Si and 11B MAS–NMR under specific assumptions. By comparing the NBO/T values calculated from these methods, the number of the non-bridging oxygen atoms around three-coordinated B in the studied composition region was estimated to be one.

Finally, the activity coefficients of BO1.5 decreased with an increase in the fraction of four-coordinated B in the slag system. This implies that the thermodynamic properties of the slag system are dependent on the local structure of B in the system. The composition dependences on the activity coefficients of SiO2 can be explained by changes in the local structure of Si, such as the number of the bridging oxygen atoms around Si.

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